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Process Safety Engineer Jobs in Boston, MA (NOW HIRING)

Home Market Foods

Process Safety Engineer

Norwood, MA · On-site

$100K - $125K/yr

Pay Range: $100,000/yr. - $125,000/yr. based on experience and qualifications The Process Safety Engineer is responsible for developing, implementing, and sustaining Process Safety Management (PSM ...

Home Market Foods

Process Safety Engineer

Norwood, MA · On-site

$100K - $125K/yr

Pay Range: $100,000/yr. - $125,000/yr. based on experience and qualifications The Process Safety Engineer is responsible for developing, implementing, and sustaining Process Safety Management (PSM ...

ERG

Senior Process Safety/Chemical Engineer

Concord, MA · Remote

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Concord, MA

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

Symbotic

Functional Safety Engineer

Andover, MA · On-site

Contribute to the development and continuous improvement of functional safety processes within the product development V-model. * Collaborate closely with project managers, systems engineers, product ...

Symbotic

Functional Safety Engineer

Andover, MA

Contribute to the development and continuous improvement of functional safety processes within the product development V-model. * Collaborate closely with project managers, systems engineers, product ...

Applied Materials

Safety Engineer III

Gloucester, MA · On-site

$96K - $132K/yr

H., Ergonomics, etc.) as it relates to a specific division products, processes or work methods Coordinates the safety aspects of operations and engineering within the company, with customers and ...

Amat

Safety Engineer III

Gloucester, MA

$96K - $132K/yr

H., Ergonomics, etc.) as it relates to a specific division products, processes or work methods ... Occupational Health and Safety, Industrial Hygiene, Environmental, Facilities/Industrial Safety ...

Raytheon

Senior Systems Safety Engineer

Woburn, MA

$114K - $156K/yr

Leveraging rigorous engineering principles, the team integrates safety into every phase of the ... Brief safety considerations and program status during technical reviews and approval processes ...

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Boston, MA

Process Safety Engineer information

See Boston, MA salary details

$41.8K

$122.9K

$170.6K

How much do process safety engineer jobs pay per year?

As of Jul 13, 2026, the average yearly pay for process safety engineer in Boston, MA is $122,947.00, according to ZipRecruiter salary data. Most workers in this role earn between $107,600.00 and $140,100.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are the most commonly searched types of Process Safety Engineer jobs in Boston, MA? The most popular types of Process Safety Engineer jobs in Boston, MA are:
What are popular job titles related to Process Safety Engineer jobs in Boston, MA? For Process Safety Engineer jobs in Boston, MA, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Boston, MA look for? The top searched job categories for Process Safety Engineer jobs in Boston, MA are:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Boston, MA as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $122,947 per year, or $59.1 per hour.
Process Safety Engineer

Process Safety Engineer

Home Market Foods

Norwood, MA • On-site

$100K - $125K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 4 days ago

Job description

Pay Range: $100,000/yr. - $125,000/yr. based on experience and qualifications
The Process Safety Engineer is responsible for developing, implementing, and sustaining Process Safety Management (PSM) and Risk Management Program (RMP) systems to ensure safe, reliable, and compliant operation of regulated processes. This role provides technical leadership to reduce process safety risk, ensure regulatory compliance, and support safe facility operations. Experience with ammonia refrigeration or ammonia-based processes is strongly preferred.
KEY RESPONSIBILITIES
Process Safety Management (PSM)
  • Develop, implement, and maintain PSM programs in compliance with OSHA 29 CFR 1910.119.
  • Lead or support Process Hazard Analyses (PHAs) using methodologies such as HAZOP, What-If, FMEA, or Checklist reviews.
  • Ensure timely closure and documentation of PHA recommendations.
  • Maintain Process Safety Information (PSI) including process flow diagrams, P&IDs, chemical hazard data, and equipment documentation.
  • Support and manage Management of Change (MOC) processes for process, equipment, and procedural changes.
  • Lead or support incident investigations involving process safety events and ensure corrective actions are implemented.
  • Support development and validation of operating procedures and safe work practices.
  • Participate in Pre-Startup Safety Reviews (PSSR) for new or modified processes.
  • Develop and support process safety training programs.
  • Track and report process safety metrics and performance indicators.

Risk Management Program (RMP)
  • Ensure compliance with EPA Risk Management Program requirements (40 CFR Part 68).
  • Maintain RMP documentation and submissions.
  • Develop and update off-site consequence analyses and prevention programs.
  • Coordinate emergency response planning and community interface requirements.
  • Support internal and external audits and regulatory inspections.

Ammonia Systems (Preferred Experience)
  • Provide technical support for ammonia refrigeration or ammonia-based process systems.
  • Support safe operation, maintenance, and modification of ammonia systems.
  • Identify and mitigate ammonia release risks and ensure compliance with relevant codes and standards (e.g., IIAR guidance).

Risk Reduction & Operational Support
  • Support engineering and operations teams in risk reduction projects.
  • Participate in facility siting, LOPA, and risk assessments.
  • Recommend engineering and administrative controls to reduce process hazards.
  • Support capital and improvement projects involving regulated processes.

Compliance & Continuous Improvement
  • Lead or participate in internal PSM/RMP audits and compliance reviews.
  • Track corrective actions to completion.
  • Support continuous improvement initiatives related to process safety and operational reliability.
  • Other Duties as Assigned

REQUIREMENTS
  • Bachelor's degree in chemical engineering, Mechanical Engineering, or related engineering discipline required.
  • 3-8 years of experience in process safety, chemical manufacturing, refining, food processing, or similar regulated environments.
  • Ability to travel to support multiple HMF facilities.
  • Direct experience supporting OSHA PSM programs required.
  • Experience supporting EPA RMP programs preferred.
  • Ammonia refrigeration or ammonia process experience strongly preferred.
  • Strong understanding of PSM and RMP regulatory requirements.
  • Experience conducting PHAs and risk assessments.
  • Knowledge of MOC, incident investigation, and compliance auditing.
  • Ability to interpret P&IDs and process documentation.
  • Strong communication and collaboration skills across operations and engineering teams.
  • Ability to manage multiple projects and priorities.
  • Proficiency with process safety documentation and tracking systems.
  • Certified Safety Professional (CSP), Professional Engineer (PE), or related credential preferred.
  • Training in PHA methodologies or LOPA preferred.

PHYSICAL REQUIREMENTS AND ENVIRONMENT:
  • Must have good vision and manual dexterity.
  • Able to sit / stand for prolonged periods at a desk and working on a computer.
  • Must be able to lift up to 15 pounds.
  • The noise level in the office environment is typically moderate.
  • Company provided Personal Protection Equipment (PPE) must be worn while on the production floor

Exciting Benefits Await You!
  • Enjoy top-tier Medical, Dental, Vision coverage.
  • Pamper your furry friends with Pet Insurance.
  • Stay fit with our Wellness Plan and Gym Reimbursement.
  • Boost your skills with Employee Tuition Reimbursement.
  • Unlock endless opportunities with College Scholarship for dependents.
  • Reap the Rewards of Our Bonus Program Available to Our Salary and Hourly Employees.
  • Receive a Generous 401k Company Match.
  • Take advantage of Competitive Paid Time Off.
  • Elevate Your Safety Net with Company-Sponsored Life Insurance Coverage.
  • Receive Relocation Assistance for a Smooth Transition.
  • Earn Rewards through our Employee Bonus Referral Program.
  • Elevate Your Workplace Experience with Community Impact Opportunities.
  • Celebrate Together with Team Events and Seasonal Workplace Gatherings.

Opportunity Calls! Unsure if you meet all requirements? Don't hesitate, apply!
Our recruitment process is prompt and transparent. Your resume will receive swift attention from our talent professionals. If chosen, you'll undergo a recruiter phone screen, followed by interviews with key team members. We value your potential.
At Home Market Foods, we champion equal opportunities for all, prohibiting discrimination based on race, religion, gender, and more. Our commitment extends across all aspects of employment, ensuring a fair and inclusive workplace.
At this time, Home Market Foods will not sponsor applicants for employment authorization for this position for the following work visas: STEM OPT EAD, H-1B, H-1B1, E-3, O-1, J-1, or TN

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