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Process Safety Engineer Jobs in Arizona (NOW HIRING)

Viasat, Inc.

Sr. System Safety Engineer

Tempe, AZ

$176K - $264K/yr

Contribute to continuous improvement of system safety processes, analysis methods, and documentation templates What you'll need * Bachelor's degree in a STEM field (Systems Engineering, Safety ...

TSMC

Environmental Health & Safety Engineer

Phoenix, AZ · On-site

$89.90K - $118.20K/yr

We are seeking ISEP Safety Engineers to join our growing team! At TSMC, We Develop the Technologies ... Provide technical, regulatory and process guidance to address emerging ESH issues * Assist in ...

TSMC

Environmental Health & Safety Engineer

Phoenix, AZ

$89.90K - $118.20K/yr

We are seeking ISEP Safety Engineers to join our growing team! At TSMC, We Develop the Technologies ... Provide technical, regulatory and process guidance to address emerging ESH issues * Assist in ...

Raytheon

Senior System Safety Engineer

Tucson, AZ

$98.80K - $135.20K/yr

Our engineers provide subject matter expertise in the following engineering disciplines ... Briefing safety considerations at technical reviews and as part of the safety approval process

Raytheon

Senior System Safety Engineer

Phoenix, AZ

$103.80K - $142K/yr

Our engineers provide subject matter expertise in the following engineering disciplines ... Briefing safety considerations at technical reviews and as part of the safety approval process

Raytheon

Senior System Safety Engineer

Tucson, AZ

$98.80K - $135.20K/yr

Our engineers provide subject matter expertise in the following engineering disciplines ... Briefing safety considerations at technical reviews and as part of the safety approval process

ASM

Engineer, Product Safety

Phoenix, AZ

... processes. Your expertise will shape safe, reliable solutions that enable breakthroughs in AI, 5G ... Guide engineering teams on safety design practices. * Collaborate with ASM's Global Product Safety ...

Raytheon

Senior System Safety Engineer

Phoenix, AZ

$103.80K - $142K/yr

Life Cycle Engineering (LCE) is responsible for ensuring our products are Safe, Reliable ... Briefing safety of the program at technical reviews and as part of the safety approval process

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$35.9K

$105.5K

$146.3K

How much do process safety engineer jobs pay per year?

As of May 29, 2026, the average yearly pay for process safety engineer in Arizona is $105,461.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,300.00 and $120,200.00 per year, depending on experience, location, and employer.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are the most commonly searched types of Process Safety Engineer jobs in Arizona? The most popular types of Process Safety Engineer jobs in Arizona are:
What are popular job titles related to Process Safety Engineer jobs in Arizona? For Process Safety Engineer jobs in Arizona, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Arizona look for? The top searched job categories for Process Safety Engineer jobs in Arizona are:
What are popular job titles related to Process Safety Engineer jobs in AZ? For Process Safety Engineer jobs in AZ, the most frequently searched job titles are:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Arizona as of May 2026, with employment types broken down into 1% As Needed, 77% Full Time, 20% Part Time, and 2% Contract. Highlights an 95% Physical, 1% Hybrid, and 4% Remote job distribution, with an average salary of $105,461 per year, or $50.7 per hour.

Sr Engineer, Process Safety Lead

LG Energy Solution Arizona

Queen Creek, AZ • On-site

Other

Posted 14 days ago

Job description

Job Summary: 

At LG Energy Solution Arizona, Inc., the Senior Engineer, Process Safety Lead will play a critical role in developing and managing process safety programs essential to lithium-ion battery manufacturing operations. This role oversees Process Safety Management (PSM), permitting systems, high-risk equipment safety, and safety planning for production and facility expansion projects. The position ensures regulatory compliance, mitigates high-hazard risks such as thermal runaway, chemical exposure, and equipment failures, and supports safe, reliable, and efficient plant operations.

Responsibilities:

Lead the implementation, ongoing management, and continuous improvement of Process Safety Management (PSM) programs applicable to battery manufacturing processes.
Maintain safety documentation, SOPs, and engineering controls relevant to battery production hazards.
Oversee safety programs for high-risk equipment and develop inspection, testing, and preventive maintenance standards in partnership with engineering and maintenance teams.
Lead annual and long-term EHS planning, including risk management programs, incident response strategies, and departmental improvement projects.
Facilitate Process Hazard Analysis (PHA), Layer of Protection Analysis (LOPA), and Dust Hazard Analysis (DHA) for cyclical reviews and capital projects.
Provide technical guidance and subject matter expertise to support effective implementation of process safety standards.
Manage safety data, metrics, and dashboards; track KPIs and generate regular compliance and performance reports.
Develop and deliver training programs on PSM, contractor safety, permits, equipment safety, and emergency procedures.
Assist in emergency response planning and conduct tabletop or field drills with relevant teams.
Support internal and external regulatory audits and ensure timely closure of findings.
Drive continuous improvement initiatives to strengthen operational safety culture across the plant.
Maintain cleanliness at the worksite in accordance with 5S3R Standards: Sort, Set in Order, Shine, Standardize, Sustain; Right Location, Right Quantity, Right Container.
Follow LGESMI existing cleaning SOPs during downtime (e.g., line stop, waiting time, etc.), including cleaning of designated equipment and surrounding work areas.
Perform other duties as assigned.

Qualifications:

Bachelor's degree in Engineering, Environmental Health & Safety, or a related field.
7+ years of EHS or process safety experience in battery manufacturing, chemical processing, or another high-hazard manufacturing environment.
Strong knowledge of lithium-ion battery manufacturing hazards, including NMP, thermal runaway risks, and electrolyte handling and storage.
Deep understanding of OSHA PSM, EPA RMP, NFPA, and chemical safety regulations applicable to battery production.
Experience with risk assessment methodologies such as HAZOP, LOPA, and other process and dust hazard analyses.
Ability to interpret engineering drawings, P&IDs, ventilation diagrams, and safety interlock systems.
Strong leadership and communication skills for effective cross-functional coordination.

Skills:

Proven leadership skills.
Expertise in hazard identification for chemical, mechanical, and electrical systems.
Strong risk assessment and analytical abilities.
Ability to lead cross-functional meetings and influence stakeholders at the engineering and plant management level.
Proficiency with EHS management systems, safety auditing tools, and incident investigation methods.
Strong documentation, reporting, and program development skills.
Ability to manage multiple projects in a fast-paced manufacturing environment.
Excellent verbal and written communication skills.
Ability to work independently, manage multiple priorities, and deliver results in a fast-paced environment.

 

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