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Senior Process Safety Engineer Jobs in Arizona (NOW HIRING)

Dexcom

Sr Process Engineer

Mesa, AZ

$103K - $133K/yr

As a Sr Process Engineer, you will bring together mechanical, systems, electrical measurement, robotics, software, UX and data informatics to deliver a sustainable manufacturing process and build ...

Dexcom, Inc.

Sr Process Engineer

Mesa, AZ · On-site

$103K - $133K/yr

As a Sr Process Engineer, you will bring together mechanical, systems, electrical measurement, robotics, software, UX and data informatics to deliver a sustainable manufacturing process and build ...

Sitka Inc.

Senior Process Engineer

Flagstaff, AZ · On-site

$90 - $130/hr

Provide senior-level process engineering support for new and existing medical device manufacturing ... Supportinitiatives to improve product quality, process/technology capability, ergonomics, safety ...

Posted today

ERMCO Phoenix

Senior Process Engineer

Waddell, AZ · On-site

$101K - $131K/yr

Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and ... enhance safety, quality, delivery, and cost (SQDC). The role will focus heavily on continuous ...

ERMCO

Senior Process Engineer

Waddell, AZ · On-site

$101K - $131K/yr

Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and ... enhance safety, quality, delivery, and cost (SQDC). The role will focus heavily on continuous ...

ERMCO Phoenix

Senior Process Engineer

Waddell, AZ

$101K - $131K/yr

Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and ... enhance safety, quality, delivery, and cost (SQDC). The role will focus heavily on continuous ...

GridBridge, Inc.

Senior Process Engineer

Waddell, AZ · On-site

$100 - $140/hr

Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and ... enhance safety, quality, delivery, and cost (SQDC). The role will focus heavily on continuous ...

New

Linde

Senior Process Engineer

Kingman, AZ · On-site

$92K - $120K/yr

Senior Process Engineer Medford, OR, Kingman, AZ, United States req31367 What you will enjoy doing ... Actively and visibly supports a culture of health and safety in the workplace. * You have ...

Stantec

Senior Process Engineer

Phoenix, AZ · On-site

$117K - $176K/yr

Your Opportunity The Sr. Process Engineer will be responsible for managing projects across the Advanced Manufacturing sector. The engineering design focus will include the following areas: process ...

Capstone Mining

Sr. Process Control Engineer

Miami, AZ · On-site

... OVERVIEW The Senior Process Control Engineer is responsible for the design, implementation ... Safety & Compliance: Promote a strong safety culture and ensure compliance with MSHA regulations ...

CYNET SYSTEMS

Senior Process Engineer

Chandler, AZ · On-site

$67 - $77/hr

Professional Engineering license or ability to obtain registration preferred. * In-depth knowledge of Semiconductor Industry Process Systems including Industrial and Specialty Gases, Bulk and Planar ...

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All JobsProcess Safety Engineer JobsSenior Process Safety Engineer JobsSenior Process Safety Engineer Jobs in Arizona

Senior Process Safety Engineer information

See Arizona salary details

$69.9K

$112.9K

$158.9K

How much do senior process safety engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior process safety engineer in Arizona is $112,866.00, according to ZipRecruiter salary data. Most workers in this role earn between $96,900.00 and $125,300.00 per year, depending on experience, location, and employer.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are the most commonly searched types of Process Safety Engineer jobs in Arizona? The most popular types of Process Safety Engineer jobs in Arizona are:
What are popular job titles related to Senior Process Safety Engineer jobs in Arizona? For Senior Process Safety Engineer jobs in Arizona, the most frequently searched job titles are:
What job categories do people searching Senior Process Safety Engineer jobs in Arizona look for? The top searched job categories for Senior Process Safety Engineer jobs in Arizona are:
What cities in Arizona are hiring for Senior Process Safety Engineer jobs? Cities in Arizona with the most Senior Process Safety Engineer job openings:
Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Arizona as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $112,866 per year, or $54.3 per hour.

Senior Process Engineer

W. L. Gore & Associates, Inc.

Flagstaff, AZ • On-site

$102K - $132K/yr

Full-time

Posted 10 days ago

W. L. Gore & Associates rating

8.9

Company rating: 8.9 out of 10

Based on 80 frontline employees who took The Breakroom Quiz

8th of 538 rated manufacturers

Job description

Senior Process Engineer
Req Id: 1992
State/Province: Arizona
Business: Gore Medical Products
Category: Engineering, Scientists & Technicians
Sub-Category: Engineering
Work Arrangement: Hybrid
Posting Start Date: 7/30/26
Posting End Date: 8/13/26
About the Role
Research & Development is currently seeking Process Engineers to support the development, optimization, and commercialization of new medical devices and commercialization of advanced process technologies. In this experienced technical role, you will apply engineering expertise, strategic thinking, and cross-functional influence to drive process innovation, shape manufacturing capabilities of medical devices to meet long term business requirements, and ensure robust, scalable solutions for new product and/or equipment development.
This posting includes opportunities to support the following teams: Thermal Capabilities, Crush/Load Capabilities, Wrap/Laser Capabilities, Aortic NPD, and Peripheral NPD.
These positions will be located in our Flagstaff, Arizona facility.
Responsibilities
  • Provide senior-level process engineering support for new and existing medical device manufacturing processes, ensuring stable, capable, compliant, and scalable operations.
  • Embrace a mindset of continuous learning by challenging assumptions, exploring new approaches, and actively seeking opportunities to grow and innovate.
  • Collaborate with multiple functions to establish and execute project schedules for process/technology development, validation and commercialization activities.
  • Specify, evaluate, select, implement, and commission new equipment, tooling, fixtures, and emerging process capabilities as required to support project success.
  • Identify technical uncertainties, apply engineering fundamentals, and drive resolution of complex technical challenges using structured methodologies to control critical process parameters and key process inputs to ensure products meet specifications, customer requirements, and quality system expectations.
  • Plan, prototype, and execute structured technical studies using engineering fundamentals and statistical tools such as design of experiments, statistical process control, capability analysis, and process characterization.
  • Lead or support process validation activities, including IQ, OQ, POQ, SQA, process characterization, and related documentation, ensuring compliance with regulatory and quality system requirements.
  • Document technical work clearly and communicate insights, risks, recommendations, decisions, and project status to cross-functional partners, manufacturing teams, and technical leadership by utilizing Gore project practices and lean business tools to effectively prioritize, plan, and drive projects from development to completion.
  • Support initiatives to improve product quality, process/technology capability, ergonomics, safety, environmental impact, and financial metrics for R&D projects and process improvements.
  • Effectively collaborate and influence cross-functional teams including product specialists, supply chain, manufacturing, regulatory, quality, and external partners.

Required Qualifications
  • Bachelor's or advanced degree in engineering or science, such as Chemical, Mechanical, Materials, or a related discipline, with a minimum of 5 years of hands-on experience supporting new product development or manufacturing.
  • Demonstrated expertise applying structured problem-solving approaches, including 8D, DMAIC, PDCA, 5 Why, Why Trees, and Fishbone analysis.
  • Advanced or expert knowledge of process or technology development, manufacturing scalability, and the strategic application of regulatory requirements.
  • Experience leading medium- to large-scale initiatives involving a process domain, project teams, or manufacturing lines, including resolving systemic issues affecting those teams or operations.
  • Ability to define and execute project management strategies that accelerate timelines from established baselines and drive decision-making through refined business proposals presented to local or business group leadership.
  • Experience solving underdefined and challenging problems by applying established approaches and solutions while evaluating cross-functional impacts to products and processes.
  • Experience coaching and reviewing the work of local team members while contributing subject-matter expertise to the development of operational strategies.
  • Demonstrated ability to independently prioritize, plan, and execute projects from development through completion while collaborating effectively and influencing across engineering, maintenance, quality, manufacturing, and other functions.
  • Experience supporting equipment validations, process qualifications, commissioning activities, and the implementation of new manufacturing capabilities.
  • Ability to travel up to 25% as needed to support project execution, equipment implementation, process development, validation, and manufacturing support activities. Travel requirements may vary by team and location.

Desired Qualifications
  • Lean Six Sigma certification or equivalent experience applying Lean methodologies
  • Background in prototyping mechanical or electromechanical systems, including interpreting engineering drawings and requirements
  • Minimum 3 years in new product development, manufacturing, or relevant process technology areas (i.e., thermal processing, crush/loading of medical devices, wrap processes, laser processing, or stent graft process development) & experience throughout the full design control process

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