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Process Safety Engineer Jobs in Pennsylvania (NOW HIRING)

The Safety Engineer is expected to exhibit appropriate safety knowledge, and be able to apply the ... process. Employment with Warfel Construction Company is at-will and may be terminated at any time ...

The Safety Engineer is expected to exhibit appropriate safety knowledge, and be able to apply the ... process. Employment with Warfel Construction Company is at-will and may be terminated at any time ...

Provide technical support in the design and owner acceptance approval processes of controls for ... and/or Safety field in Engineer/Specialist/Generalist role preferred * Basic experience with ...

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The Health & Safety Engineer is accountable for ensuring that Health and Safety activities reduce ... overall process. * Maintain working knowledge of federal, state and local health and safety ...

Supporting all safety efforts and promoting Company safety culture to all levels of coworkers and ... Conducting training and assisting in the onboarding process. * Attending pre-construction meetings ...

The Health & Safety Engineer is accountable for ensuring that Health and Safety activities reduce ... overall process. * Maintain working knowledge of federal, state and local health and safety ...

Supporting all safety efforts and promoting Company safety culture to all levels of coworkers and ... Conducting training and assisting in the onboarding process. * Attending pre-construction meetings ...

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Showing results 1-20

Process Safety Engineer information

See Pennsylvania salary details

$38.6K

$113.4K

$157.4K

How much do process safety engineer jobs pay per year?

As of Jul 31, 2026, the average yearly pay for process safety engineer in Pennsylvania is $113,441.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,200.00 and $129,300.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Pennsylvania? The most popular types of Process Safety Engineer jobs in Pennsylvania are:
What are popular job titles related to Process Safety Engineer jobs in Pennsylvania? For Process Safety Engineer jobs in Pennsylvania, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Pennsylvania look for? The top searched job categories for Process Safety Engineer jobs in Pennsylvania are:
What cities in Pennsylvania are hiring for Process Safety Engineer jobs? Cities in Pennsylvania with the most Process Safety Engineer job openings:
Infographic showing various Process Safety Engineer job openings in Pennsylvania as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $113,441 per year, or $54.5 per hour.

Global Process Safety Engineer

Job Listings at Trinseo LLC

Bristol, PA • Hybrid

Full-time

Posted 4 days ago


Job description

Overview

Trinseo is a different kind of global materials company - at the intersection of people, technology, and customers. We are a world leader in the production of plastics and latex binders. Our culture is built on passion and innovation.

A career at Trinseo presents a unique opportunity to work in a highly collaborative environment. Helping customers solve their most complex material challenges is the reason we come to work each day. We are seeking innovative thinkers - ready to tackle any challenge and passionate about delivering value.

As a global materials solutions provider focused on delivering innovative and sustainable solutions to our customers, we need people to feel respected and included so they can be more creative, innovative, and successful. We strive to create workplaces that reflect all communities and customers we serve and where everyone feels empowered to bring their full, authentic selves to work. That's why we're fully committed to inclusion across race, gender, age, religion, identity, and experience to drive us forward every day.

Overview (Scope of Role) 

We are looking for a Process Safety Engineer in our Global EH&S Organization.

As a Process Safety Engineer, you are responsible for championing and promoting a strong process safety culture and act as a subject matter expert involved in risk assessment techniques, incident investigations, and updating and maintaining process safety programs, procedures, and tools. You will also be involved in audits and reviews for new projects or process changes. You will be expected to support facilities both globally and regionally and will need to maintain close partnership with the Global EH&S, Global Manufacturing and Engineering, Procurement, and Plant Operations.

Responsibilities
  • Direct risk assessment techniques including process hazard analyses and layers of protection analysis. Review and recommend risk evaluation methods for new projects;
  • Lead, facilitate, or participate in plant incident investigations to determine root causes of incidents, especially those that are regulatory in nature or meet an EH&S dashboard trigger;
  • Provide training and coaching to facility personnel and process safety focal points regarding the process safety program, regulatory procedures and requirements, as well as hazard recognition;
  • Maintain and update corporate process safety programs, procedures and tools as assigned to improve the company's process safety performance and reduce risk (Loss Prevention Principles, Management System standards, (TIMS), hazard analysis tools (e.g. PHA, LOPA, PHAST))
  • Assist in the process engineering of specifying or reviewing process equipment specifications, optimization of chemical processes, and implementation of new or proven technologies.
  • Complete Process Safety audits and assessments at facilities. Assist facilities in developing and executing corrective action plans.
  • Support regional Supply Chain and Logistics at the corporate and site level to ensure safe transit of hazardous good and respond to transportation emergencies
Qualifications
  • Bachelor's Degree in Engineering (preferably chemical or mechanical)
  • 5-7+ years experience in a production facility, process safety, or process engineering
  • Fluency in English language required
  • Working knowledge of process safety principles, regulatory requirements, and EH&S guidelines
  • Strong problem solving, troubleshooting, and analytical thinking skills
  • Experience auditing manufacturing facilities
  • Knowledge/Awareness of:
    • OSHA PSM / EPA RMP (US specific regulations)
    • Process Hazard Analysis (PHA)
    • Layers of Protection Analysis (LOPA)
    • Safety Instrumented Systems (SIS)
    • Effluent modeling (PHAST)
    • Quantitative risk analysis (QRA)
    • Facility siting (Baker Risk Studies)
    • Root cause investigation (RCI)
    • Hazard and Operability Studies (HAZOP)
  • Excellent written and verbal communication skills, presentational skills, and negotiation skills
  • Ability to travel on a periodic basis (6-8 trips per year)

Equity And Inclusion

With our expanding global presence, cross-cultural insight and competence are essential for our ongoing success. We believe that a diverse workforce contributes different perspectives and creative ideas that enable us to continue to improve every day. Race, gender, ethnicity, country of origin, age, personal style, sexual orientation, physical ability, religion, life experiences and many more factors contribute to this diversity.

#LI-Hybrid

Employment Type: FULL_TIME