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Process Safety Engineer Jobs in Pennsylvania (NOW HIRING)

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Nuclear Criticality Safety Engineer

Pittsburgh, PA · On-site

Lead and/or participate in NCS response to programmatic issues and criticality process deviations ... engineering, math, or science with a minimum of 1-2 years of Nuclear Criticality Safety (NCS ...

The Pennsylvania State University

Candidates should be comfortable working within the Department of Defense safety process and will be involved in the development of the next generation of undersea systems. The System Safety Engineer ...

Roquette

$90 - $130/hr

Packaging Process Engineer Under the direction of the Engineering and Maintenance Manager, the ... Ensure packaging processes comply with all relevant Safety, Health, Environmental and Quality ...

Confidential

Environmental Health and Safety

Latrobe, PA · On-site

$50K/yr

The Environmental Health and Safety Engineer I assists with inspections, employee training ... Research environmental and safety requirements related to new equipment, processes, materials, and ...

New

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Process Safety Engineer information

See Pennsylvania salary details

$38.6K

$113.4K

$157.4K

How much do process safety engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for process safety engineer in Pennsylvania is $113,441.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,200.00 and $129,300.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in Pennsylvania?

The most popular types of Process Safety Engineer jobs in Pennsylvania are:

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For Process Safety Engineer jobs in Pennsylvania, the most frequently searched job titles are:

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The top searched job categories for Process Safety Engineer jobs in Pennsylvania are:

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Cities in Pennsylvania with the most Process Safety Engineer job openings:

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For Process Safety Engineer jobs in PA, the most frequently searched job titles are:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 81% Full Time, and 19% Contract. Highlights an 96% In-person, and 4% Remote job distribution, with an average salary of $113,441 per year, or $54.5 per hour.

Functional Safety Engineer

Konnect Consulting LLC.

Indiana, PA • On-site

$80 - $110/hr

Other

This job post has expired today. Applications are no longer accepted.

Job description

Responsibilities
  • Interaction with customers and understanding the Functional safety requirements of customers.
  • Estimation of efforts for work products.
  • Preparation of the execution plan.
  • Identification of risks.
  • Contributing to Functional safety work products and reviewing them before sending them to customers.
  • Taking complete responsibility for deliverables to customers.
  • Managing the team.
  • Achieving first‑time rights and seeking maximum clarity from customers as well as a team.
  • Interaction with cross‑functional teams to gather necessary information.
  • Time management to complete work on time.
  • Meeting customers’ expectations and assertively negotiating required time or effort.
  • Creation of functional safety libraries for various products.
Required Experience/Skills
  • Strong work experience (5 - 10 years) in system engineering, electrical hardware engineering, or software engineering in the Automotive industry.
  • Hands‑on FuSa delivery 5+ for safety critical systems minimum ASIL‑B, preferably ASIL‑C/D.
  • Experience with automotive electrical or electronics products and their controls.
  • Strong Understanding of ISO26262.
  • Experience in Functional safety concepts, and technical safety concepts.
  • Experience in Hardware / Software safety requirements derivation.
  • Knowledge of ASIL decomposition.
  • Experience on work products of ISO26262, Part 2, Part 3, Part 4, Part 5 / Part 6, Part 7, Part 8.
  • Knowledge of Part 9, Part 10.
  • Vehicle‑level experience is desirable.
  • Experience with safety analysis techniques (FMEA, FTA, DFA, FMEDA).
  • Reliability engineering knowledge is a plus.
  • Experience in developing technical processes, procedures, guidelines, and templates a plus.
  • Good communication skills: the ability to explain concepts to other engineers.
  • Training skills for technical processes.
  • Established work practice along with distributed design teams.
  • Substantial supplier/OEM management experience.
  • Worked in the Automotive domain with system/Software/hardware experience.
  • Should have worked with safety‑related systems based on standards like ISO26262/IEC61508 etc.
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