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Process Safety Engineer Jobs in Pennsylvania (NOW HIRING)

Philips

Product Safety Engineer

New Kensington, PA

$102K - $163K/yr

Job TitleProduct Safety Engineer Product Safety Engineer (New Kensington, PA) Lead product safety ... improve laboratory processes, procedures, and documentation. You will also monitor evolving ...

Philips

Product Safety Engineer

New Kensington, PA · On-site

$102K - $163K/yr

Job Title Product Safety Engineer Product Safety Engineer (New Kensington, PA) Lead product safety ... improve laboratory processes, procedures, and documentation. You will also monitor evolving ...

Oxy

Process Engineer

Laporte, PA

We are a safety-first, purpose-driven team committed to innovation, environmental responsibility ... Engineering assignments may include energy and material balance studies, process studies, and ...

RHI Magnesita

Process Engineer

York, PA · On-site

Join our manufacturing team as a Process Engineer, where you'll play a key role in improving safety, quality, reliability, and production performance. Working closely with Operations, Maintenance ...

RHI Magnesita

Process Engineer

York, PA

Join our manufacturing team as a Process Engineer, where you'll play a key role in improving safety, quality, reliability, and production performance. Working closely with Operations, Maintenance ...

The Pennsylvania State University

$170K - $201K/yr

The engineer will support programs throughout the system lifecycle, helping develop the analyses ... Assess software contributions to system hazards using established system safety processes and ...

Boaz Partners

Lead Process Engineer

Philadelphia, PA · On-site

$104K - $135K/yr

Participate in Hazard and Operability Reviews and conduct Process Safety Reviews. * Provide technical expertise in developing engineering and manufacturing solutions through problem-solving and root ...

Aquaamerica

Dam Safety Engineer

Bryn Mawr, PA · On-site

Dam Safety Engineer Location: Bryn Mawr, Pennsylvania (Some Travel & Overnight Stays Required) Job ... Strong process, project, and program management skills. * Strong quantitative skills (e.g ...

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Process Safety Engineer information

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$38.6K

$113.4K

$157.4K

How much do process safety engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for process safety engineer in Pennsylvania is $113,441.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,200.00 and $129,300.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

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The most popular types of Process Safety Engineer jobs in Pennsylvania are:

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For Process Safety Engineer jobs in Pennsylvania, the most frequently searched job titles are:

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The top searched job categories for Process Safety Engineer jobs in Pennsylvania are:

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Cities in Pennsylvania with the most Process Safety Engineer job openings:

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Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 81% Full Time, and 19% Contract. Highlights an 96% In-person, and 4% Remote job distribution, with an average salary of $113,441 per year, or $54.5 per hour.

Dam Safety Engineer

Essential Utilities, Inc.

Bryn Mawr, PA • On-site

Full-time

Medical, Retirement, PTO

Re-posted 6 days ago

Job description

Aqua, an Essential Utilities company, employs people in a variety of roles within our eight-state footprint, ranging from field workers and customer service representatives who are on the front lines working with customers, to scientists and engineers who help ensure we're delivering reliable water and wastewater services to our communities. If you're looking for a rewarding career helping improve our environment and protect our natural resources, we encourage you to join our team!
About Essential Utilities
Essential Utilities, Inc. delivers safe, clean, reliable services that improve quality of life for individuals, families, and entire communities.
Operating as the Aqua (water and wastewater services) and the Peoples and Delta (natural gas) brands, Essential serves approximately 5.5 million people across 10 states. We are committed to sustainable growth, operational excellence, a superior customer experience, and premier employer status - including a competitive and comprehensive benefits package as well as a commitment to career growth opportunities.
We are advocates for the communities we serve and are dedicated stewards of natural lands, protecting more than 7,600 acres of forests and other habitats throughout our footprint.
Our company is one of the most significant publicly traded water, wastewater service and natural gas providers in the U.S.
Job Title: Dam Safety Engineer
Location: Bryn Mawr, Pennsylvania (Some Travel & Overnight Stays Required)
Job Type: Full-Time
About Us:
Aqua Pennsylvania, a leader in the water utility industry, is committed to providing safe, reliable water and wastewater services to communities across Pennsylvania. We are seeking a motivated and skilled Dam Safety Engineer to join our team. This role is perfect for someone with a passion for infrastructure development, water resources, and dam safety.
Position Overview:
As a Dam Safety Engineer, you will be responsible for providing technical oversight for all engineering and operational activities concerning the evaluation and compliance of dam safety inspections, monitoring, coordination, and reporting regarding water retention structures owned and operated by Aqua. This would include low hazard dams, high hazard dams, and floodwater protection systems at Water Treatment Plant facilities. This role will partner with local engineering consultants, PA DEP Dam Safety, and others in the implementation and continuous improvement of our Dam Safety Program. This role will play a crucial part in identifying potential risks, implementing mitigation measures, and ensuring regulatory compliance to safeguard our assets and surrounding communities.
Essential Duties and Responsibilities:
  • Provide expert input, consultation and recommendations to state and corporate leadership on decisions involving the company's dams, and their associated capital investments.
  • Provides a strategic vision, leadership, and oversight of Aqua's dam safety program, including: engineering evaluations, emergency preparedness (Emergency Action Plans), O&M plans, SOP development & training, and associated responses.
  • Provides technical direction for studies of technical, environmental, and economic feasibility, engineering field studies, and related studies pertaining to dam design and dam safety studies.
  • Provides and/or supports technical direction in preparation of contracts and specifications for dam safety and related engineering and construction services of Aqua's dams.
  • Assure compliance with regulatory requirements and communications.
  • Assure appropriate and timely communication to Aqua's senior leadership, as appropriate, to the safety of the dam structures.
  • Develop the professional skills and experience of the engineering staff to build and maintain required professional capabilities and capacity to support the business in specialized engineering disciplines related to dams.
  • Represent the Company before regulatory agencies and provide professional testimony, as necessary.

Qualifications:
  • Education: Bachelor's degree in Engineering. Civil engineering preferred.
  • Experience: 4+ years relevant experience (Dam Safety Preferred)
  • Licensing: PA Professional Engineer (P.E.) certification, or the ability to obtain it within 12 months of hire.
  • Pennsylvania driver's license and ability to operate Company vehicle is required.

Knowledge, Skills, and Abilities:
  • Strong knowledge of Engineering related to planning, design and operations concepts for water retention facilities.
  • Strong knowledge of contract administration and construction technology related to dams.
  • Good working knowledge of regulatory developments, new technology and current trends in dams and other related water resource management disciplines.
  • Knowledge of applicable state and federal regulations.
  • Knowledge of Company operations and procedures.
  • Strong process, project, and program management skills.
  • Strong quantitative skills (e.g., analytical, technical, problem solving).
  • Excellent written and verbal communication skills (e.g., fluency in report writing and presentations).
  • Effective interpersonal skills (e.g., persuasion, negotiation, listening, cooperation, tact, diplomacy, problem solving, internal consulting).
  • Willingness to foster relationships and network with Regulatory Authorities (E.g., PA DEP Dam Safety) and serve as the face of Aqua's Dam Safety Program.
  • Leadership presence (e.g., ability to deal effectively and maintain collaborative relationships with Company senior management and other key internal and external stakeholders).
  • Demonstrated ability to effectively solve problem solve routine and non-routine issues, developing possible solutions to problems and challenges.
  • Ability to execute with urgency, while also maintaining project management discipline and stakeholder engagement.
  • Financial analysis skills, including budget management, business modeling, and basic accounting knowledge.

Travel & Working Conditions:
  • Frequent Travel Required: This position requires some travel across the state of Pennsylvania, with overnight stays required for up to 25% of your workweek.
  • Field-Based Work: You will spend a significant portion of your time at project sites, coordinating with local officials, contractors, and regulatory agencies.
  • The position involves both office-based work and fieldwork, including occasional lifting of up to 20 pounds.

Why Aqua Pennsylvania?
  • Competitive Salary & Benefits: We offer a comprehensive benefits package, including health insurance, retirement plans, and paid time off.
  • Career Growth: Aqua Pennsylvania is committed to the professional development of its employees. You'll have opportunities for training, mentorship, and career advancement.
  • Impactful Work: Your efforts will directly contribute to the improvement and sustainability of water and wastewater systems serving communities across Pennsylvania

Aqua, an Essential Utilities company is an Equal Opportunity / Affirmative Action employer. Equal employment opportunity is provided to all employees and applicants for employment without regard to the following legally protected characteristics: race, color, religion, sex, national origin, age, pregnancy (including childbirth and related medical conditions, including medical conditions related to lactation), physical or mental disability, covered-veteran status, genetic information (including testing and characteristics), sexual orientation, gender identity or expression or any other characteristic protected by applicable local, state or federal law.
Aqua is committed to providing reasonable accommodation to individuals with disabilities. If you have a condition that may prevent you from applying for a job online or need to request an accommodation during the interview process, please call (1-877-271-9012).
To maintain the integrity of the recruitment process and to avoid real or perceived conflicts of interest due to employment and/or assignment of family members and personal referrals, specific guidelines apply to the hiring and assignment of these individuals including, but not limited to:
  • Family members cannot result in a supervisor/subordinate reporting relationship
  • Family members cannot work in the same department.

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