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Senior Process Safety Engineer Jobs in Pennsylvania

Perdue Farms

Process Safety Engineer

Marietta, PA · On-site

As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture ...

Perdue Farms

Process Safety Engineer

Bainbridge, PA · On-site

As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture ...

Perdue Farms

Process Safety Engineer

Marietta, PA · On-site

As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture ...

Genesis AEC

Senior Process Engineer

Blue Bell, PA · On-site

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing ... Ensure designs are compliant with environmental and safety practices. Operations * Lead process ...

Genesis AEC

Senior Process Engineer

Blue Bell, PA · On-site

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing ... Ensure designs are compliant with environmental and safety practices. Operations * Lead process ...

The Richmond Group

Senior Process Engineer

Allentown, PA · On-site

$102K - $132K/yr

Senior Process Engineer | Process Engineer Lead | cGMP Chemical Manufacturing | Pennsylvania We're ... Improve manufacturing throughput, quality, safety, and cost across chemical operations. * Drive ...

Wood Plc

Senior Process Engineer

Philadelphia, PA · On-site +1

$104K - $135K/yr

Overview / Responsibilities Senior Process Engineer (Life Sciences) Wood is currently seeking a Senior Process Engineer to join our Life Sciences (Biotechnology / Pharmaceuticals) team within our ...

PM Group

Senior Process Engineer

Conshohocken, PA · On-site

$102K - $132K/yr

Overview The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly growing Philadelphia area team located out of Conshohocken, PA . Together we will all be sharing ...

PM Group

Senior Process Engineer

Conshohocken, PA · On-site

$102K - $132K/yr

Overview The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly growing Philadelphia area team located out of Conshohocken, PA . Together we will all be sharing ...

System One

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Job Title: Sr. Process Engineer Location: Huntingdon, PA Type: Direct Hire Compensation: $110,000 ... Improve manufacturing processes to enhance safety, quality, productivity, and cost performance in ...

System One

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Job Title: Sr. Process Engineer Location: Huntingdon, PA Type: Direct Hire Compensation: $110,000 ... Improve manufacturing processes to enhance safety, quality, productivity, and cost performance in ...

System One

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Job Title: Sr. Process Engineer Location: Huntingdon, PA Type: Direct Hire Compensation: $110,000 ... Improve manufacturing processes to enhance safety, quality, productivity, and cost performance in ...

System One

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Job Title: Sr. Process Engineer Location: Huntingdon, PA Type: Direct Hire Compensation: $110,000 ... Improve manufacturing processes to enhance safety, quality, productivity, and cost performance in ...

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All JobsProcess Safety Engineer JobsSenior Process Safety Engineer JobsSenior Process Safety Engineer Jobs in Pennsylvania

Senior Process Safety Engineer information

See Pennsylvania salary details

$75.2K

$121.4K

$170.9K

How much do senior process safety engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for senior process safety engineer in Pennsylvania is $121,407.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,200.00 and $134,800.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Pennsylvania?

The most popular types of Process Safety Engineer jobs in Pennsylvania are:

What are popular job titles related to Senior Process Safety Engineer jobs in Pennsylvania?

For Senior Process Safety Engineer jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Senior Process Safety Engineer jobs in Pennsylvania look for?

The top searched job categories for Senior Process Safety Engineer jobs in Pennsylvania are:

What cities in Pennsylvania are hiring for Senior Process Safety Engineer jobs?

Cities in Pennsylvania with the most Senior Process Safety Engineer job openings:

Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 84% Full Time, 13% Part Time, 1% Contract, and 1% Nights. Highlights an 97% Physical, and 3% Remote job distribution, with an average salary of $121,407 per year, or $58.4 per hour.

Process Safety Engineer

Perdue Farms

Marietta, PA • On-site

Full-time

Posted 19 days ago

Perdue Farms rating

6.3

Company rating: 6.3 out of 10

Based on 99 frontline employees who took The Breakroom Quiz

312th of 444 rated food and drinks producers

Job description

Perdue AgriBusiness is an international agricultural products and services company that handles agricultural commodities and a diverse portfolio of products and businesses. It is part of Perdue Farms, a fourth-generation, family-owned food and agricultural business deeply rooted in tradition yet with a forward-thinking mindset. We believe that success starts with our people, and our culture is built on a foundation of teamwork, integrity, and respect, where every voice matters and everyone is encouraged to contribute to our shared goals. We are dedicated to creating a supportive, inclusive environment where associates feel valued and inspired to make an impact, both within the company and in the communities we serve. From promoting growth and development to prioritizing work-life balance, we're committed to helping our team members thrive. That's Perdue.
Summary
Drive process safety excellence across our operations by leveraging technical expertise, strong leadership, and effective change management practices. As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture throughout the organization. You will partner closely with plant leadership, engineering teams, and frontline associates to manage risk, support continuous improvement, and implement sustainable process safety solutions. This role is ideal for a collaborative, results-driven professional who is passionate about operational excellence, risk reduction, and creating a safe and compliant work environment.
Principal Essential Duties & Responsibilities
  • Lead and manage the process safety program at the site level.
  • Monitor, evaluate, and report process safety performance metrics at the site level.
  • Participate in Process Safety Management and process safety audits.
  • Manage actions required to resolve audit findings.
  • Ensure the local team adheres to Management of Change standards.
  • Review and approve or correct Management of Change requests.
  • Organize and maintain process safety documentation.
  • Provide Process Safety Management training to plant leaders and frontline associates.
  • Lead and facilitate local Process Safety Management risk assessments.
  • Lead and facilitate local Process Safety Management incident investigations.
  • Ensure timely execution of corrective actions resulting from risk assessments and incident investigations.
  • Collaborate with the project engineering team to provide process safety technical guidance related to capital projects.

Minimum Education and Experience
  • High School Diploma or GED Equivalent
  • 2+ years of process safety experience, preferably in a chemical manufacturing or agricultural processing facility.
  • Experience applying the 14 elements of Process Safety Management.
  • Experience with a Risk-Based Process Safety program defined by the Center for Chemical Process Safety.
  • Strong change management skills.
  • Strong problem-solving, diagnostic, and analytical skills.
  • Demonstrate a continuous improvement approach.

Preferred Education and Experience
  • Bachelor of Science in Chemical, Mechanical, or Agricultural Engineering.

Physical Requirements and Environmental Factors
  • Move freely throughout the facility, including climbing vertical heights from 0 to 150 feet.
  • Work in extreme temperatures ranging from 0 to 100 degrees Fahrenheit.
  • Work in humidity levels ranging from 0% to 100%.
  • Work in noise levels ranging from 50 dB to 100 dB; hearing protection is required.
  • Work around chemicals; Safety Data Sheets are available.
  • Travel to remote AgriBusiness facilities and customer locations.
  • Communicate by telephone and use standard office equipment.

Perdue Farms Inc. is an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, age, sex, sexual orientation, gender identity, national origin, disability, or protected veteran status.

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