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Process Safety Engineer Jobs in Philadelphia, PA

Ability to work remotely Summary The Process Safety Engineer is responsible for developing, facilitating, implementing, and sustaining process safety programs that support safe, reliable, and ...

The Senior Process Safety Engineer provides technical leadership for the site's Process Safety Management (PSM) program to ensure effective identification, evaluation, and mitigation of major process ...

New

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership. * Maintain and support the facility's EPA Risk Management ...

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership. * Maintain and support the facility's EPA Risk Management ...

Process Safety Specialist Croda is a FTSE100 organization where we truly believe our people are our ... Who We're Looking For: • BS in Chemical Engineering preferred. • Designation as a Certified ...

Process Engineers work closely with Operations, Controls, Maintenance, Process Safety, and EHS to troubleshoot issues, optimize process performance, and maintain a safe working environment. The ...

Lead Process Engineer

Philadelphia, PA · On-site

$104K - $135K/yr

Participate in Hazard and Operability Reviews and conduct Process Safety Reviews. * Provide technical expertise in developing engineering and manufacturing solutions through problem-solving and root ...

... and implement engineering solutions that improve safety for all roadway users. This position ... Review transportation projects throughout the NJDOT Capital Project Delivery Process to ensure ...

Roadway Safety Engineer 2

Trenton, NJ · On-site

$69K - $82K/yr

... and implement engineering solutions that improve safety for all roadway users. This position ... Review transportation projects throughout the NJDOT Capital Project Delivery Process to ensure ...

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Showing results 1-20

Process Safety Engineer information

See Philadelphia, PA salary details

$36.9K

$108.6K

$150.7K

How much do process safety engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for process safety engineer in Philadelphia, PA is $108,596.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,000.00 and $123,800.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Philadelphia, PA?

The most popular types of Process Safety Engineer jobs in Philadelphia, PA are:

What job categories do people searching Process Safety Engineer jobs in Philadelphia, PA look for?

The top searched job categories for Process Safety Engineer jobs in Philadelphia, PA are:

Infographic showing various Process Safety Engineer job openings in Philadelphia, PA as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 17% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $108,596 per year, or $52.2 per hour.

Process Safety Engineer

Solenis LLC

Wilmington, DE • On-site

Other

Medical, Dental, Vision, Retirement, PTO

This job post has expired 1 day ago. Applications are no longer accepted.


Solenis rating

7.7

Company rating: 7.7 out of 10

Based on 22 frontline employees who took The Breakroom Quiz

48th of 100 rated chemical manufacturers


Job description

Solenis is a leading global provider of water and hygiene solutions. The company's product portfolio includes a broad array of water treatment chemistries, process aids, functional additives, cleaners, disinfectants, and state-of-the-art monitoring, control and delivery systems. These technologies are used by customers to improve operational efficiencies, enhance product quality, protect plant assets, minimize environmental impact, and create cleaner and safer environments. Headquartered in Wilmington, Delaware, the company has 78 manufacturing facilities strategically located around the globe and employs a team of over ~23000 professionals in >160 countries across six continents. Solenis is a 2025 Best Managed Company Gold Standard honoree.

For additional information about Solenis, please visit www.solenis.comor follow us on social media.

Perks of working with us!

  • Competitive health + wellness benefit plan

  • Continuous professional development with many opportunities for growth!

  • Recharge with 15 days of paid time off

  • Competitive Salary and Bonuses

  • 401k Plan

  • Ability to work remotely

Summary

The Process Safety Engineer is responsible for developing, facilitating, implementing, and sustaining process safety programs that support safe, reliable, and compliant manufacturing operations. This role provides technical leadership and expertise in process hazard analysis, risk management, engineering standards, and capital project execution while supporting the organization's Process Safety Roadmap.

Key Responsibilities

Process Risk Assessment and Hazard Analysis

  • Lead and facilitate process hazard analyses (PHAs), risk assessments, and hazard reviews for capital projects and targeted manufacturing processes.

  • Identify process safety risks and recommend mitigation measures to reduce operational and project-related hazards.

  • Support the implementation and closure of action items resulting from hazard evaluations and risk assessments.

Working knowledge or experience with Functional Safety.

Process Safety Program Development

  • Develop, maintain, and continuously improve process safety standards, procedures, and best practices that align with corporate process safety objectives and the Engineering Process Safety Roadmap.

  • Ensure process safety management systems remain current with industry standards, regulatory requirements, and corporate expectations.

  • Collaborate with engineering, operations, and EHS teams to integrate process safety principles into business processes.

Capital Project Support

  • Provide process safety technical expertise to capital project teams throughout project design, development, and execution phases.

  • Review engineering designs and project documentation to ensure compliance with process safety requirements and standards.

  • Support Management of Change (MOC) activities related to project implementation.

Process Safety Auditing and Compliance

  • Partner with Environmental, Health, and Safety (EHS) teams to plan and conduct process safety audits and assessments.

  • Evaluate compliance with internal standards, regulatory requirements, and industry best practices.

  • Develop recommendations and track corrective actions to completion.

Training and Capability Development

  • Deliver process safety training and awareness programs to capital project teams and other stakeholders.

  • Promote process safety culture and knowledge throughout the organization.

  • Support competency development related to process safety management principles and practices.

Process Safety Systems and Tools Management

  • Maintain, administer, and upgrade hazard review and risk assessment software systems, including ARA software.

  • Ensure process safety data, documentation, and reporting tools remain accurate and effective.

  • Support continuous improvement initiatives through data analysis and system enhancements.

Qualifications

  • Bachelor's degree in chemical engineering or a related technical discipline.

  • Minimum of 10 years of process safety experience within a manufacturing environment.

  • Demonstrated experience supporting capital projects, process hazard analysis, and process safety management systems.

  • Demonstrated knowledge in Chemical manufacturing processes and plant operations, Process Safety Management (PSM) principles and risk management methodologies, and Environmental, Health, and Safety (EHS) standards and regulations.

  • Ability to travel 20-30%

We understand that candidates will not meet every single desired qualification. If your experience looks a little different from what we've identified and you think you can bring value to the role, we'd love to learn more about you.

At Solenis, we understand that our greatest asset is our people. That is why we offer competitive compensation, comprehensive benefits which include medical, dental, vision & 401K, and numerous opportunities for professional growth and development. So, if you are interested in working for a world-class company and enjoy solving complex challenges, whether in the lab or the field, consider joining our team.

Solenis is proud to be an Equal Opportunity Affirmative Action Employer, including Minorities / Women/ Veterans / Disabled.All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against on the basis of disability.

Should you require assistance in applying to this opportunity, please reach out to Solenis Talent Acquisition at talentacquisition@solenis.com

The expected compensation range for this position is between $123,690.00 and $181,412.00 plus discretionary bonuses. The exact compensation may vary based on your skills, experience and other factors permitted by law.

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