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Process Safety Engineer Jobs in Philadelphia, PA

TAI

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership. * Maintain and support the facility's EPA Risk Management ...

TAI

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership. * Maintain and support the facility's EPA Risk Management ...

Croda

Process Safety Specialist

New Castle, DE · On-site

Process Safety Specialist Croda is a FTSE100 organization where we truly believe our people are our ... Who We're Looking For: • BS in Chemical Engineering preferred. • Designation as a Certified ...

Lockheed Martin

System Safety Engineer

Mount Laurel, NJ · On-site

... System Safety process and methodology. WHO YOU ARE Ideally, we are seeking engineers that are ... familiar with the systems engineering process and are capable of working in a team-oriented, fast ...

Lockheed Martin

System Safety Engineer

Mount Laurel, NJ · On-site

... Safety process and methodology. WHO YOU ARE Ideally, we are seeking engineers that are familiar ... with the systems engineering process and are capable of working in a team-oriented, fast paced ...

DGI - Menard INC

Safety Engineer

Media, PA · On-site

Supporting all safety efforts and promoting Company safety culture to all levels of coworkers and ... Conducting training and assisting in the onboarding process. * Attending pre-construction meetings ...

Johnson Matthey

Process Engineer, Refinery

Deptford, NJ · On-site

$84K - $86K/yr

Process Engineers work closely with Operations, Controls, Maintenance, Process Safety, and EHS to troubleshoot issues, optimize process performance, and maintain a safe working environment. The ...

Aquaamerica

Dam Safety Engineer

Bryn Mawr, PA · On-site

Dam Safety Engineer Location: Bryn Mawr, Pennsylvania (Some Travel & Overnight Stays Required) Job ... Strong process, project, and program management skills. * Strong quantitative skills (e.g ...

T&M Associates

Senior Roadway Safety Engineer

Trenton, NJ · On-site

$90K - $115K/yr

... and implement engineering solutions that improve safety for all roadway users. This position ... Review transportation projects throughout the NJDOT Capital Project Delivery Process to ensure ...

New

T&M Associates

Roadway Safety Engineer 2

Trenton, NJ · On-site

$69K - $82K/yr

... and implement engineering solutions that improve safety for all roadway users. This position ... Review transportation projects throughout the NJDOT Capital Project Delivery Process to ensure ...

New

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Philadelphia, PA

Process Safety Engineer information

See Philadelphia, PA salary details

$36.9K

$108.6K

$150.7K

How much do process safety engineer jobs pay per year?

As of Aug 1, 2026, the average yearly pay for process safety engineer in Philadelphia, PA is $108,596.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,000.00 and $123,800.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are popular job titles related to Process Safety Engineer jobs in Philadelphia, PA? For Process Safety Engineer jobs in Philadelphia, PA, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Philadelphia, PA look for? The top searched job categories for Process Safety Engineer jobs in Philadelphia, PA are:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Philadelphia, PA as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $108,596 per year, or $52.2 per hour.

Process Safety Engineer

TAI

New Castle, DE • On-site

$75K - $150K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 15 days ago

Job description

About the Role:
Join a leading chemical manufacturing facility as a Process Safety Specialist and play a critical role in ensuring safe, reliable, and efficient operations. As the site's process safety expert, you'll lead key initiatives across Process Safety Management, risk reduction, compliance, and operational excellence while partnering closely with operations, engineering, maintenance, and EHS teams. This is a highly visible position with the opportunity to drive meaningful improvements that protect people, assets, and the environment.
About TAI:
TAI brings together engineering, construction, systems integration, on-site services, and technical services - combining proven execution with trusted expertise to support clients across the entire project lifecycle. Team members at TAI are capable, well-rounded, flexible, and optimistic. We have found that the best employees are the ones who recognize the importance of what they do and the ones who let that guide them in the actions they take. More than any skill, we seek people who make decisions that support the common good. We work for our clients, and we work for one another.
Here's a glimpse into your day to day:
  • Lead and continuously improve the site's Process Safety Management (PSM) program in accordance with OSHA regulations and corporate process safety standards.
  • Facilitate Process Hazard Analyses (PHA), document recommendations, and drive corrective actions to completion.
  • Lead Pre-Startup Safety Reviews (PSSR) for new and modified equipment to ensure safe startup and regulatory compliance.
  • Manage the site's Management of Change (MOC) process, ensuring modifications are properly reviewed, documented, and implemented.
  • Coordinate and conduct Process Safety Management compliance audits and oversee corrective action plans.
  • Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership.
  • Maintain and support the facility's EPA Risk Management Program (RMP), including regulatory reporting and prevention program requirements.
  • Analyze process safety metrics and trends to identify opportunities for continuous improvement.
  • Partner with cross-functional teams to strengthen risk management, process reliability, and operational excellence.
  • Champion a proactive safety culture through coaching, collaboration, and employee engagement.

You'll be a perfect fit if you have:
  • Bachelor's degree in Chemical Engineering or a related engineering discipline preferred.
  • Certified Safety Professional (CSP) designation preferred.
  • 7+ years of experience in chemical manufacturing or a similar process industry.
  • 3+ years of direct experience with OSHA Process Safety Management (PSM) compliance.
  • Strong working knowledge of OSHA PSM and EPA Risk Management Program (RMP) regulations.
  • Experience leading Process Hazard Analyses (PHA), Management of Change (MOC), Pre-Startup Safety Reviews (PSSR), and compliance audits.
  • Familiarity with quantitative risk assessments, consequence modeling, reaction kinetics, and pressure relief analysis.
  • Experience with process safety modeling software such as PHAST or similar tools is preferred.
  • Strong communication, leadership, and project management skills with the ability to influence across multiple departments.
  • Self-motivated, detail-oriented, and capable of managing multiple priorities in a fast-paced manufacturing environment.

Compensation and Benefits:
  • Pay: $75,000-150,000 Annually (depending on experience)
  • Eligible for overtime pay
  • Annual Profit Sharing Bonus (variable)
  • PTO and Paid Holidays
  • Health Benefits: Employee through family level coverage for medical, dental, and vision insurances. Company funded life and long-term disability insurances. Short Term Disability, FSA, HSA, EAP, and supplemental life insurances (employee - family) are also available!
  • 401(k)with employer match

Other Offerings:
  • The opportunity to make a real impact on a variety of industry-leading projects.
  • The ability to balance your work and family activities.
  • Flexible work schedule
  • Work in a dynamic and collaborative environment that values creativity and innovation.
  • A chance to learn and grow alongside some of the brightest minds in engineering.
  • Professional Development, Tuition Reimbursement, and Association Membership Reimbursements.

Discover what makes TAI a top-20 manufacturing partner, according to Engineering News-Record (ENR), and one of the top-50 fastest-growing private companies in the Baltimore Business Journal. Learn more about us at https://www.tai.inc/

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