POSITION OVERVIEW The Process Safety Engineer will serve as the site focal point for OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) systems, supporting the site ...
POSITION OVERVIEW The Process Safety Engineer will serve as the site focal point for OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) systems, supporting the site ...
POSITION OVERVIEW The Process Safety Engineer will serve as the site focal point for OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) systems, supporting the site ...
POSITION OVERVIEW The Process Safety Engineer will serve as the site focal point for OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) systems, supporting the site ...
POSITION OVERVIEW The Process Safety Engineer will serve as the site focal point for OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) systems, supporting the site ...
POSITION OVERVIEW The Process Safety Engineer will serve as the site focal point for OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) systems, supporting the site ...
Sr Process Engineer
Tampa, FL · On-site
$98K - $127K/yr
Job Title: Sr. Process Engineer (Energetics) Job Family: Engineering Location: Tampa, FL (on - site ... Compliance and Safety: * Ensure all processes comply with relevant regulations, safety standards ...
Sr Process Engineer
Tampa, FL · On-site
$98K - $127K/yr
Job Title: Sr. Process Engineer (Energetics) Job Family: Engineering Location: Tampa, FL (on - site ... Compliance and Safety: * Ensure all processes comply with relevant regulations, safety standards ...
[Hybrid] Senior Process Engineer - Tampa, FL
Tampa, FL · Hybrid
$120K - $150K/yr
[Hybrid] Senior Process Engineer Location: Tampa, FL Salary: $120,000 - $150,000 Base salary + Benefits Benefits: Medical, Dental, Vision, PTO, 401(k) + More! Job Type: Full-Time, ~45-55 hours per ...
[Hybrid] Senior Process Engineer - Tampa, FL
Tampa, FL · Hybrid
$120K - $150K/yr
[Hybrid] Senior Process Engineer Location: Tampa, FL Salary: $120,000 - $150,000 Base salary + Benefits Benefits: Medical, Dental, Vision, PTO, 401(k) + More! Job Type: Full-Time, ~45-55 hours per ...
Senior Process Engineer, PE
$97K - $125K/yr
The Opportunity Tetra Tech is seeking a Senior Process Engineer (PE) with extensive experience in water and wastewater treatment process design to lead high-impact municipal and utility projects ...
Senior Process Engineer, PE
$97K - $125K/yr
The Opportunity Tetra Tech is seeking a Senior Process Engineer (PE) with extensive experience in water and wastewater treatment process design to lead high-impact municipal and utility projects ...
Sr. Process Engineers
Palm Beach, FL · On-site
$100K - $130K/yr
Position: Sr. Process Engineer Location: United States, , Palm Beach County Status: Full Time, Permanent Category: Engineering Overview: * Develop and establish maintenance/engineering tools/programs ...
Quick apply
Sr. Process Engineers
Palm Beach, FL · On-site
$100K - $130K/yr
Position: Sr. Process Engineer Location: United States, , Palm Beach County Status: Full Time, Permanent Category: Engineering Overview: * Develop and establish maintenance/engineering tools/programs ...
Senior Process Engineer, PE
Orlando, FL · On-site
$97K - $125K/yr
The Opportunity Tetra Tech is seeking a Senior Process Engineer (PE) with extensive experience in water and wastewater treatment process design to lead high-impact municipal and utility projects ...
Senior Process Engineer, PE
Orlando, FL · On-site
$97K - $125K/yr
The Opportunity Tetra Tech is seeking a Senior Process Engineer (PE) with extensive experience in water and wastewater treatment process design to lead high-impact municipal and utility projects ...
FL · On-site
$96K - $125K/yr
Position: Sr. Process Engineer Status: Full Time, Permanent Category: Engineering Location: Palm Beach County, United States Overview: Develop and establish maintenance/engineering tools/programs to ...
Quick apply
FL · On-site
$96K - $125K/yr
Position: Sr. Process Engineer Status: Full Time, Permanent Category: Engineering Location: Palm Beach County, United States Overview: Develop and establish maintenance/engineering tools/programs to ...
Senior Process Engineer
$94K - $122K/yr
The Senior Process Engineer is responsible for leading the design and implementation of solutions ... safety compliance, as well as a commitment to sustainability and cost-effectiveness. The Process ...
Quick apply
Senior Process Engineer
$94K - $122K/yr
The Senior Process Engineer is responsible for leading the design and implementation of solutions ... safety compliance, as well as a commitment to sustainability and cost-effectiveness. The Process ...
FL · On-site
$96K - $125K/yr
Position: Sr. Process Engineer Location: United States, , Palm Beach County Status: Full Time, Permanent Category: Engineering Overview: * Develop and establish maintenance/engineering tools/programs ...
Quick apply
FL · On-site
$96K - $125K/yr
Position: Sr. Process Engineer Location: United States, , Palm Beach County Status: Full Time, Permanent Category: Engineering Overview: * Develop and establish maintenance/engineering tools/programs ...
Sr. Process Engineer
$96K - $124K/yr
Projects will be both individual and as a senior engineer on project teams. Effective communication ... It is every employee's responsibility to be aware of and adhere to the applicable Safety & Health ...
Sr. Process Engineer
$96K - $124K/yr
Projects will be both individual and as a senior engineer on project teams. Effective communication ... It is every employee's responsibility to be aware of and adhere to the applicable Safety & Health ...
Sr. Process Engineer - Tampa, FL (Relocation Available)
Tampa, FL · On-site
$115K - $150K/yr
Sr. Process Engineer - Turnkey Systems Food, Beverage, Dairy & Pharmaceutical Manufacturing Location: [Insert Location] Job Type: Full-Time Applicant Requirements: Applicants must be authorized to ...
Quick apply
Sr. Process Engineer - Tampa, FL (Relocation Available)
Tampa, FL · On-site
$115K - $150K/yr
Sr. Process Engineer - Turnkey Systems Food, Beverage, Dairy & Pharmaceutical Manufacturing Location: [Insert Location] Job Type: Full-Time Applicant Requirements: Applicants must be authorized to ...
Senior Engineer, Process
Lake Mary, FL · On-site
$90K - $117K/yr
Safety, Family, Innovative, Inclusive, Accountable & Courageous. Together, we are building a sustainable future and making net zero a reality. Role Overview The Senior Process Engineer is responsible ...
Senior Engineer, Process
Lake Mary, FL · On-site
$90K - $117K/yr
Safety, Family, Innovative, Inclusive, Accountable & Courageous. Together, we are building a sustainable future and making net zero a reality. Role Overview The Senior Process Engineer is responsible ...
FL · On-site
$96K - $125K/yr
Position: Sr. Process Engineer Location: United States, , Palm Beach County Status: Full Time, Permanent Overview: Develop and establish maintenance/engineering tools/programs to ensure that the ...
Quick apply
FL · On-site
$96K - $125K/yr
Position: Sr. Process Engineer Location: United States, , Palm Beach County Status: Full Time, Permanent Overview: Develop and establish maintenance/engineering tools/programs to ensure that the ...
Sr. Process Engineer
Saint Petersburg, FL · On-site
$96K - $124K/yr
Projects will be both individual and as a senior engineer on project teams. Effective communication ... It is every employee's responsibility to be aware of and adhere to the applicable Safety & Health ...
Quick apply
Sr. Process Engineer
Saint Petersburg, FL · On-site
$96K - $124K/yr
Projects will be both individual and as a senior engineer on project teams. Effective communication ... It is every employee's responsibility to be aware of and adhere to the applicable Safety & Health ...
Senior Engineer, Process
$90K - $117K/yr
Safety, Family, Innovative, Inclusive, Accountable & Courageous. Together, we are building a sustainable future and making net zero a reality. Role Overview The Senior Process Engineer is responsible ...
Senior Engineer, Process
$90K - $117K/yr
Safety, Family, Innovative, Inclusive, Accountable & Courageous. Together, we are building a sustainable future and making net zero a reality. Role Overview The Senior Process Engineer is responsible ...
Senior Process Engineer
Jacksonville, FL · On-site
$94K - $122K/yr
The Senior Process Engineer is responsible for leading the design and implementation of solutions ... safety compliance, as well as a commitment to sustainability and cost-effectiveness. The Process ...
Senior Process Engineer
Jacksonville, FL · On-site
$94K - $122K/yr
The Senior Process Engineer is responsible for leading the design and implementation of solutions ... safety compliance, as well as a commitment to sustainability and cost-effectiveness. The Process ...
Sr. Process Engineer - Rochester, NY (Relocation Available)
Tampa, FL · On-site
$115K - $150K/yr
Sr. Process Engineer - Turnkey Systems Food, Beverage, Dairy & Pharmaceutical Manufacturing Location: [Insert Location] Job Type: Full-Time Applicant Requirements: Applicants must be authorized to ...
Quick apply
Sr. Process Engineer - Rochester, NY (Relocation Available)
Tampa, FL · On-site
$115K - $150K/yr
Sr. Process Engineer - Turnkey Systems Food, Beverage, Dairy & Pharmaceutical Manufacturing Location: [Insert Location] Job Type: Full-Time Applicant Requirements: Applicants must be authorized to ...
Sr. Process Engineer
Saint Petersburg, FL · On-site
$96K - $124K/yr
Projects will be both individual and as a senior engineer on project teams. Effective communication ... It is every employee's responsibility to be aware of and adhere to the applicable Safety & Health ...
Sr. Process Engineer
Saint Petersburg, FL · On-site
$96K - $124K/yr
Projects will be both individual and as a senior engineer on project teams. Effective communication ... It is every employee's responsibility to be aware of and adhere to the applicable Safety & Health ...
Senior Process Safety Engineer information
See Florida salary details
$56K - $62.5K
2% of jobs
$62.5K - $69K
7% of jobs
$69K - $75.5K
11% of jobs
$77.6K is the 25th percentile. Wages below this are outliers.
$75.5K - $82K
16% of jobs
The median wage is $87.2K / yr.
$82K - $88.5K
18% of jobs
$88.5K - $95K
15% of jobs
$98.4K is the 75th percentile. Wages above this are outliers.
$95K - $101.5K
13% of jobs
$101.5K - $108K
7% of jobs
$108K - $114.4K
5% of jobs
$114.4K - $120.9K
4% of jobs
$120.9K - $127.4K
2% of jobs
$56K
$90.5K
$127.4K
How much do senior process safety engineer jobs pay per year?
What engineers make $300,000 a year?
What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?
What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?
What is the highest salary of a safety engineer?
What engineer makes $500,000 a year?
What engineers make $200,000 a year?
What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?
| Aspect | Senior Process Safety Engineer | Process Safety Engineer |
|---|---|---|
| Certifications | Typically holds API, NEBOSH, or equivalent certifications | Often requires similar certifications, but less experience needed |
| Work Environment | Leads safety projects, mentors junior staff, and manages complex risk assessments | Supports safety initiatives, conducts hazard analyses, and assists in safety documentation |
| Employer & Industry Usage | Common in oil & gas, chemical, and refining industries | Used across similar industries, often as entry to mid-level role |
The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.
What does a Senior Process Safety Engineer do?

Full-time
Re-posted 4 days ago
Milliken & Company rating
7.4
Based on 32 frontline employees who took The Breakroom Quiz
20th of 57 rated fashion and textile manufacturers
Job description
POSITION OVERVIEW
The Process Safety Engineer will serve as the site focal point for OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) systems, supporting the site's continued development of a strong process safety culture, risk awareness, and operational discipline. This associate will act as the site's technical leader for process safety risk identification, assessment, prioritization, and the execution of risk-reduction strategies.
This role will coordinate and support the implementation of process safety programs across the site by partnering closely with operations, maintenance, engineering, environmental, and corporate subject matter experts responsible for individual PSM/RMP elements.
The successful candidate will lead Process Hazard Analyses (PHAs) and Layer of Protection Analysis (LOPA), facilitate risk-based discussions, support process safety governance systems, and help ensure the site not only maintains compliance with OSHA PSM and EPA RMP requirements, but also develops a deeper operational understanding of the intent behind those regulations.
This associate will act as a liaison between site teams and corporate or 3rd-party process safety resources to promote the consistent application of best practices, risk-reduction strategies, operational learning, and continuous improvement across the facility.
Individual PSM/RMP elements remain the responsibility of the appropriate functional departments (Operations, Maintenance, Process Improvement, Engineering, Environmental, Health & Safety, etc.). At the same time, this role provides coordination, facilitation, technical support, governance, and process safety leadership across those systems.
ESSENTIAL JOB DUTIES AND RESPONSIBILITIES
- Support site implementation and continuous improvement of all applicable OSHA PSM and EPA RMP elements through coordination with element owners, site leadership, and corporate process safety subject matter experts.
- Lead and facilitate Process Hazard Analyses (PHAs), revalidations, and Layer of Protection Analyses (LOPA) utilizing methodologies such as HAZOP, What-If, Checklist, and hybrid approaches as appropriate. Serve as a process safety resource when evaluating chemical and process hazards associated with new products, technologies, and process changes, supporting the identification and implementation of appropriate engineering and administrative controls, with emphasis on facility siting, hazard mitigation, and safe integration into existing manufacturing operations.
- Coordinate with site and corporate subject matter experts responsible for Process Safety Information (PSI), Mechanical Integrity (MI), Operating Procedures, Management of Change (MOC), Training, Incident Investigation, Emergency Response, and other PSM/RMP elements to support effective program implementation. Engage and liaise with 3rd parties/consultants as required.
- Support integration of process safety principles into plant operations, maintenance, capital projects, process development, and organizational decision-making.
- Help develop organizational understanding of the purpose and intent behind OSHA PSM and EPA RMP requirements, with emphasis on hazard recognition, safeguard reliability, operational discipline, and catastrophic risk reduction.
- Partner with engineering, operations, and maintenance teams to identify opportunities for risk reduction through engineering controls, procedural improvements, safeguard improvements, and operational learning.
- Participate in process safety incident investigations and corrective action development, with a focus on systemic learning and long-term risk reduction.
- Support internal and external process safety audits, compliance assessments, and action item management activities.
- Drive accountability across functions to ensure timely and effective closure of risk-reduction actions utilizing the company's corrective action database.
- Support site understanding and application of recognized and generally accepted good engineering practices (RAGAGEP) relevant to covered processes and equipment.
- Develop and deliver process safety training materials where appropriate.
MINIMUM QUALIFICATIONS
- Bachelor's degree (or higher) in a relevant field of study.
- 3+ years of experience in an operation covered by OSHA's Process Safety Management and EPA's Risk Management Program.
PREFERRED QUALIFICATIONS
- Knowledge and expertise in the following areas:
- OSHA Process Safety Management (29 CFR 1910.119)
- EPA Risk Management Program (40 CFR Part 68)
- Process Hazard Analysis methodologies
- Layer of Protection Analysis (LOPA)
- Risk assessment and hazard recognition
- Management of Change systems
- Mechanical Integrity program fundamentals
- Process Safety Information systems
- Incident investigation methodologies
- RAGAGEP concepts and application
- Cross-functional process safety governance
- Strong analytical, interpersonal, and other leadership skills
- Highly developed written and oral communication skills
- High level of proficiency with Microsoft Excel, Word, and PowerPoint, PHA-pro or similar tool
#LI-AP1
Milliken is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to actual or perceived race, color, creed, religion, sex or gender (including pregnancy, childbirth or related medical condition, including but not limited to lactation), sexual orientation, gender identity or gender expression (including transgender status), ancestry, national origin, citizenship, age physical or mental disability, genetic information, marital status, veteran or military status or any other characteristic protected by applicable law.
To request a reasonable accommodation to complete a job application, pre-employment testing, a job interview, or to otherwise participate in the hiring process, please contact TalentAcquisition@milliken.com.
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About Milliken & Company
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Industry
Machinery manufacturing
Company size
5,001 - 10,000 Employees
Headquarters location
Spartanburg, SC, US
Year founded
1865