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Senior Process Safety Engineer Jobs in Delaware (NOW HIRING)

TAI

Process Safety Engineer

New Castle, DE

$75K - $150K/yr

Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership. * Maintain and support the facility's EPA Risk Management ...

TAI

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership. * Maintain and support the facility's EPA Risk Management ...

Syner-G

Sr. Process Engineer

Newark, DE · On-site

$101K - $131K/yr

Syner-G is seeking a Senior Process Engineer with 8+ years of experience in oral solid dose (OSD) pharmaceutical manufacturing to lead process optimization and commercial manufacturing support ...

Syner-G

Sr. Process Engineer

Newark, DE

$101K - $131K/yr

Syner-G is seeking a Senior Process Engineer with 8+ years of experience in oral solid dose (OSD) pharmaceutical manufacturing to lead process optimization and commercial manufacturing support ...

Syner-G

Sr. Process Engineer

Newark, DE · On-site

$101K - $131K/yr

Syner-G is seeking a Senior Process Engineer with 8+ years of experience in oral solid dose (OSD) pharmaceutical manufacturing to lead process optimization and commercial manufacturing support ...

Croda

Process Safety Specialist

New Castle, DE · On-site

Process Safety Specialist Croda is a FTSE100 organization where we truly believe our people are our ... Who We're Looking For: • BS in Chemical Engineering preferred. • Designation as a Certified ...

Kelvin Group

Senior Mechanical Engineer

Wilmington, DE · On-site

$101K - $133K/yr

The Senior Mechanical Engineer is responsible for the design and implementation of both commercial ... In line with one of our five Core Values - SAFETY, you will also be assisting with the Process ...

Kelvin Group

$101K - $133K/yr

The Senior Mechanical Engineer is responsible for the design and implementation of both commercial ... In line with one of our five Core Values - SAFETY, you will also be assisting with the Process ...

Dupont

Process Technology Engineer

Newark, DE

What You'll Do As a Process Technology Engineer, you'll be a trusted technical resource and problem solver, helping our operation achieve excellence in safety, reliability, quality, and cost ...

Qnity

Process Engineer - Poromerics

Newark, DE · On-site

The process engineer reports to the Poromerics Technical Area Manager. Position Responsibilities ... Responsible for the application of Process Safety Management for the areas. * Participates in ...

Qnity

Process Engineer - Poromerics

Newark, DE · On-site

The process engineer reports to the Poromerics Technical Area Manager. Position Responsibilities ... Responsible for the application of Process Safety Management for the areas. * Participates in ...

Collabera

Safety Program Engineer (EHS)

Newark, DE

$71K - $93K/yr

The Safety Program Engineer will provide support to the EHS Team to meet assigned objectives. In ... OSHA PSM (Process Safety Management) * OSHA VPP (Voluntary Protection Program) * Experience with ...

KBR

Control Systems Engineer

Newark, DE

Collaborate with process, mechanical, electrical, and safety engineering teams within the EPC environment. Equipment Selection & Integration * Determine automation and instrumentation requirements ...

Qnity

Improvement Engineer - Poromerics

Newark, DE

$77K - $103K/yr

Champion process safety activities and act as a resource for relevant process safety concerns such ... Process Engineering or Manufacturing focused role(s) in previous experience Required Qualifications:

Datwyler

Process Engineer

Middletown, DE

Follow all organizational policies, standard work instructions, and applicable safety regulations ... Support fellow process engineers, project engineers, and operations staff in equipment design and ...

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All JobsProcess Safety Engineer JobsSenior Process Safety Engineer JobsSenior Process Safety Engineer Jobs in Delaware

Senior Process Safety Engineer information

See Delaware salary details

$75.1K

$121.2K

$170.6K

How much do senior process safety engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for senior process safety engineer in Delaware is $121,220.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,100.00 and $134,600.00 per year, depending on experience, location, and employer.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are the most commonly searched types of Process Safety Engineer jobs in Delaware? The most popular types of Process Safety Engineer jobs in Delaware are:
What are popular job titles related to Senior Process Safety Engineer jobs in Delaware? For Senior Process Safety Engineer jobs in Delaware, the most frequently searched job titles are:
What job categories do people searching Senior Process Safety Engineer jobs in Delaware look for? The top searched job categories for Senior Process Safety Engineer jobs in Delaware are:
What cities in Delaware are hiring for Senior Process Safety Engineer jobs? Cities in Delaware with the most Senior Process Safety Engineer job openings:
Senior Process Safety Engineer jobs near you

Process Safety Engineer

TAI

New Castle, DE

$75K - $150K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 22 days ago

Job description

About the Role:
Join a leading chemical manufacturing facility as a Process Safety Specialist and play a critical role in ensuring safe, reliable, and efficient operations. As the site's process safety expert, you'll lead key initiatives across Process Safety Management, risk reduction, compliance, and operational excellence while partnering closely with operations, engineering, maintenance, and EHS teams. This is a highly visible position with the opportunity to drive meaningful improvements that protect people, assets, and the environment.
About TAI:
TAI brings together engineering, construction, systems integration, on-site services, and technical services - combining proven execution with trusted expertise to support clients across the entire project lifecycle. Team members at TAI are capable, well-rounded, flexible, and optimistic. We have found that the best employees are the ones who recognize the importance of what they do and the ones who let that guide them in the actions they take. More than any skill, we seek people who make decisions that support the common good. We work for our clients, and we work for one another.
Here's a glimpse into your day to day:
  • Lead and continuously improve the site's Process Safety Management (PSM) program in accordance with OSHA regulations and corporate process safety standards.
  • Facilitate Process Hazard Analyses (PHA), document recommendations, and drive corrective actions to completion.
  • Lead Pre-Startup Safety Reviews (PSSR) for new and modified equipment to ensure safe startup and regulatory compliance.
  • Manage the site's Management of Change (MOC) process, ensuring modifications are properly reviewed, documented, and implemented.
  • Coordinate and conduct Process Safety Management compliance audits and oversee corrective action plans.
  • Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership.
  • Maintain and support the facility's EPA Risk Management Program (RMP), including regulatory reporting and prevention program requirements.
  • Analyze process safety metrics and trends to identify opportunities for continuous improvement.
  • Partner with cross-functional teams to strengthen risk management, process reliability, and operational excellence.
  • Champion a proactive safety culture through coaching, collaboration, and employee engagement.

You'll be a perfect fit if you have:
  • Bachelor's degree in Chemical Engineering or a related engineering discipline preferred.
  • Certified Safety Professional (CSP) designation preferred.
  • 7+ years of experience in chemical manufacturing or a similar process industry.
  • 3+ years of direct experience with OSHA Process Safety Management (PSM) compliance.
  • Strong working knowledge of OSHA PSM and EPA Risk Management Program (RMP) regulations.
  • Experience leading Process Hazard Analyses (PHA), Management of Change (MOC), Pre-Startup Safety Reviews (PSSR), and compliance audits.
  • Familiarity with quantitative risk assessments, consequence modeling, reaction kinetics, and pressure relief analysis.
  • Experience with process safety modeling software such as PHAST or similar tools is preferred.
  • Strong communication, leadership, and project management skills with the ability to influence across multiple departments.
  • Self-motivated, detail-oriented, and capable of managing multiple priorities in a fast-paced manufacturing environment.

Compensation and Benefits:
  • Pay: $75,000-150,000 Annually (depending on experience)
  • Eligible for overtime pay
  • Annual Profit Sharing Bonus (variable)
  • PTO and Paid Holidays
  • Health Benefits: Employee through family level coverage for medical, dental, and vision insurances. Company funded life and long-term disability insurances. Short Term Disability, FSA, HSA, EAP, and supplemental life insurances (employee - family) are also available!
  • 401(k)with employer match

Other Offerings:
  • The opportunity to make a real impact on a variety of industry-leading projects.
  • The ability to balance your work and family activities.
  • Flexible work schedule
  • Work in a dynamic and collaborative environment that values creativity and innovation.
  • A chance to learn and grow alongside some of the brightest minds in engineering.
  • Professional Development, Tuition Reimbursement, and Association Membership Reimbursements.

Discover what makes TAI a top-20 manufacturing partner, according to Engineering News-Record (ENR), and one of the top-50 fastest-growing private companies in the Baltimore Business Journal. Learn more about us at https://www.tai.inc/

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