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Senior Process Safety Engineer Jobs in Illinois (NOW HIRING)

Process Safety Engineer

Chicago Heights, IL ยท On-site

$111 - $150/hr

Own Your Growth at Nufarm As a Process Safety Engineer , in Chicago Heights, IL, you will serve as a key technical expert within our HSE team, helping to strengthen process safety management across ...

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Process Safety Engineer

Joliet, IL ยท On-site

$107.60 - $161.50/hr

The Process Safety Engineer provides technical services and guidance to support Process Safety ... Self-motivated, independent, organized, able work effectively under direction of senior engineers ...

New

Process Safety Engineer

Joliet, IL ยท On-site

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety ... Self-motivated, independent, organized, able work effectively under direction of senior engineers ...

Process Safety Engineer II

Northlake, IL ยท On-site

$105K - $120K/yr

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

Process Safety Engineer - Decatur, IL As the Process Safety Engineer, you'll be at the forefront of leading change. Your role will be to own the implementation of progressive ADM Process Safety ...

Process Safety Engineer II

Northlake, IL ยท On-site

$105K - $120K/yr

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

Process Safety Engineer - Decatur, ILAs the Process Safety Engineer, you'll be at the forefront of leading change. Your role will be to own the implementation of progressive ADM Process Safety ...

Specialist, Process Safety Engineering Requisition ID: 32906 Location: Saskatoon, SK, CAN, S7K 5R6 ... Mid-Senior Level Job Type: Full Time Nutrien is a leading provider of crop inputs and services, and ...

Sr. Process Engineer

Oak Brook, IL ยท On-site

$105K - $135K/yr

The name Sotera Health was inspired by Soteria, the Greek goddess of safety, and reflects the ... companies. Sr. Process Engineer The Process Engineer analyzes process data to identify ...

Senior Process Engineer

Charleston, IL ยท On-site

$90 - $120/hr

Senior Process Engineer Compensation based on experience. $90,000 - $120,000 per year | Charleston ... You'll work alongside plant leadership to improve safety, quality, productivity, and profitability ...

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Showing results 1-20

Senior Process Safety Engineer information

See Illinois salary details

$72.7K

$117.4K

$165.2K

How much do senior process safety engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for senior process safety engineer in Illinois is $117,364.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,800.00 and $130,300.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Illinois?

The most popular types of Process Safety Engineer jobs in Illinois are:

What job categories do people searching Senior Process Safety Engineer jobs in Illinois look for?

The top searched job categories for Senior Process Safety Engineer jobs in Illinois are:

What cities in Illinois are hiring for Senior Process Safety Engineer jobs?

Cities in Illinois with the most Senior Process Safety Engineer job openings:

Infographic showing various Senior Process Safety Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $117,364 per year, or $56.4 per hour.

Process Safety Engineer

Nufarm Limited

Chicago Heights, IL โ€ข On-site

$111 - $150/hr

Other

Posted 2 days ago

New


Job description

Requisition ID10513-Posted08/04/2026-United States-Chicago Hts-Health, Safety and Environment-Nufarm โ€“ Crop Protection

Are you a process safety professional who thrives on identifying risk, driving continuous improvement, and building a strong safety culture? If you're passionate about protecting people, operations, and the environment while partnering with technical and operational teams to achieve excellence, we'd love to hear from you.

Nufarm. Evolving Ag.

Nufarm is a global crop protection and seeds technologies company that helps farmers and businesses meet the global challenges of food, feed, fibre and food production. Whether itโ€™s commercialising the worldโ€™s first plant-based omega-3, launching precision agricultural solutions, unlocking biomass oils for more sustainable fuels and consumer goods, or delivering the crop protection and seed solutions farmers depend on every day, Nufarm is evolving with agriculture to drive value for customers.

Own Your Growth at Nufarm

As a Process Safety Engineer, in Chicago Heights, IL, you will serve as a key technical expert within our HSE team, helping to strengthen process safety management across our supply chain operations. You'll work closely with site leaders, operations teams, engineers, and other stakeholders to ensure robust governance systems are in place and that critical risks are effectively identified and managed. This is an opportunity to influence safety culture, support operational excellence, and contribute to the ongoing development of process safety capability across the organization.

How You'll Help Us Grow

In this role, you will:

  • Provide expert process safety guidance and support to manufacturing sites and operational partners.
  • Facilitate Process Hazard Analyses (PHA), including HAZOP, LOPA, and other risk assessment methodologies.
  • Coordinate and maintain PHA revalidation schedules across multiple sites.
  • Support the implementation and governance of key Process Safety Management (PSM) elements and systems.
  • Lead and support Management of Change (MOC) activities, ensuring technical and organizational risks are appropriately assessed.
  • Drive continuous improvement initiatives and challenge existing practices to enhance safety performance.
  • Maintain risk registers and support site risk assessment programs, including major incident and operational risk assessments.
  • Participate in process safety audits and assessments while promoting industry best practices across sites.
  • Develop and deliver process safety training to strengthen organizational capability and awareness.
Could This Be You?

We're looking for an experienced process safety professional who can influence stakeholders, solve complex problems, and drive meaningful change in a manufacturing environment. You will bring:

  • A Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related discipline, or a postgraduate qualification in Occupational Health & Safety with significant process safety experience.
  • 10+ years of process safety engineering experience within a chemical manufacturing or industrial processing environment.
  • Strong knowledge of process safety management principles, industry standards, and relevant regulations.
  • Experience facilitating risk assessments such as HAZOP and LOPA.
  • Excellent communication and influencing skills, with the ability to gain buy-in across diverse stakeholder groups.
  • Strong organizational, problem-solving, and change management capabilities.
  • A commitment to fostering a positive, safety-first culture.
Why Join Nufarm?
  • Opportunity to influence safety strategy across multiple manufacturing operations.
  • Collaborative, values-driven culture focused on safety, innovation, and continuous improvement.
  • Global organization with opportunities for professional growth and development.
  • Competitive compensation and benefits package.
What We Offer

Our compensation structure is designed to reflect the cost of labor across various U.S. geographic markets. The base salary range for this position is $110,900 to $150,000 per year.

Actual compensation will be determined based on a variety of factors, including market location, jobโ€‘related knowledge, skills, experience, and internal equity. At Nufarm, we believe in total compensation. In addition to base pay, this role may be eligible for additional forms of compensation and a comprehensive benefits package, which includes medical, financial, and other wellbeing benefits.

Nufarm is an equal opportunity employer and values diversity. All employment decisions are based on qualifications, merit, and business needs. We are committed to creating an inclusive environment for all Nufarm employees.

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