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Senior Process Safety Engineer Jobs in Illinois (NOW HIRING)

Archer Daniels Midland

Process Safety Engineer - Decatur, IL As the Process Safety Engineer, you'll be at the forefront of leading change. Your role will be to own the implementation of progressive ADM Process Safety ...

Sun Chemical

Process Safety Engineer II

Northlake, IL · On-site

$105K - $120K/yr

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

Sun Chemical

Process Safety Engineer I

Northlake, IL · On-site

$105K - $120K/yr

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

ADM

Process Safety Engineer - Decatur, IL

Decatur, IL · On-site

$72K - $136K/yr

Process Safety Engineer - Decatur, ILAs the Process Safety Engineer, you'll be at the forefront of leading change. Your role will be to own the implementation of progressive ADM Process Safety ...

Nutrien

Specialist, Process Safety Engineering

Deerfield, IL · On-site

$110K - $173K/yr

Specialist, Process Safety Engineering Requisition ID: 32906 Location: Saskatoon, SK, CAN, S7K 5R6 ... Mid-Senior Level Job Type: Full Time Nutrien is a leading provider of crop inputs and services, and ...

Sotera Health

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

The name Sotera Health was inspired by Soteria, the Greek goddess of safety, and reflects the ... companies. Sr. Process Engineer The Process Engineer analyzes process data to identify ...

Sterling Engineering

Senior Process Engineer

Waukegan, IL · On-site

$98K - $127K/yr

Position: Sr. Process Engineer / Project Engineer (Process) Location: Waukegan, IL 60087 onsite Duration: 24+ Months I am looking for a Senior Process Engineer to join my Sterling Engineering team.

Rivian

Sr. Process Engineer

Normal, IL · On-site

$98K - $123K/yr

The Senior Process Engineer position at Rivian will support our Drive Unit production and report to the Process Engineering Manager. This role requires a high level of technical ownership ...

Rivian

Sr. Process Engineer

Normal, IL · On-site

$98K - $123K/yr

The Senior Process Engineer position at Rivian will support our Drive Unit production and report to the Process Engineering Manager. This role requires a high level of technical ownership ...

Rivian

Sr. Process Engineer

Normal, IL

$98K - $123K/yr

The Senior Process Engineer position at Rivian will support our Drive Unit production and report to the Process Engineering Manager. This role requires a high level of technical ownership ...

Burgess Norton Mfg Co

Senior Process Engineer

Geneva, IL

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Amsted Automotive Group

Senior Process Engineer

Geneva, IL · On-site

$123K - $157K/hr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

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All JobsProcess Safety Engineer JobsSenior Process Safety Engineer JobsSenior Process Safety Engineer Jobs in Illinois

Senior Process Safety Engineer information

See Illinois salary details

$72.7K

$117.4K

$165.2K

How much do senior process safety engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for senior process safety engineer in Illinois is $117,364.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,800.00 and $130,300.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Illinois?

The most popular types of Process Safety Engineer jobs in Illinois are:

What are popular job titles related to Senior Process Safety Engineer jobs in Illinois?

For Senior Process Safety Engineer jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Senior Process Safety Engineer jobs in Illinois look for?

The top searched job categories for Senior Process Safety Engineer jobs in Illinois are:

What cities in Illinois are hiring for Senior Process Safety Engineer jobs?

Cities in Illinois with the most Senior Process Safety Engineer job openings:

Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 63% Full Time, 34% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $117,364 per year, or $56.4 per hour.

Process Safety Engineer II

Sun Chemical Corporation

Northlake, IL • On-site

$105K - $120K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired 2 days ago. Applications are no longer accepted.

Sun Chemical rating

8.9

Company rating: 8.9 out of 10

Based on 26 frontline employees who took The Breakroom Quiz

9th of 102 rated chemical manufacturers

Job description

Sun Careers Title : Process Safety Engineer II

$105k-$120k annually

ABOUT THE ORGANIZATION
 

Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display technologies, functional products, electronic materials, and products for the automotive and healthcare industries. Together with DIC, Sun Chemical is continuously working to promote and develop sustainable solutions to exceed customer expectations and better the world around us. With combined annual sales of more than $8.5 billion and 22,000+ employees worldwide, the DIC Group companies support a diverse collection of global customers.
 

Sun Chemical Corporation is a subsidiary of Sun Chemical Group Coöperatief U.A., the Netherlands, and is headquartered in Parsippany, New Jersey, U.S.A. For more information, please visit our website at www.sunchemical.com or connect with us on LinkedIn or Twitter

Process Safety Engineer II North America

Join Sun Chemical's Group Engineering team and help drive process safety, risk reduction, and operational excellence across our North American manufacturing sites.

Key Responsibilities

  • Lead Process Safety Management (PSM) activities, including PHAs, risk assessments, PSSRs, and hazard reviews.
  • Identify and implement safety, reliability, and process improvement solutions.
  • Manage safety-related capital projects from concept through startup.
  • Conduct HAZOPs, support Management of Change (MOC), and ensure regulatory compliance.
  • Collaborate with Operations, EHS, Maintenance, Procurement, and external partners.
  • Support audits, investigations, and continuous improvement initiatives.

 

Qualifications

Bachelor's degree in Chemical Engineering or related discipline
5+ years of experience in process or project engineering within the chemical industry
Strong Process Safety Management (PSM) experience
Knowledge of NFPA, API RP 520/521, AutoCAD, P&IDs, and project management tools
Excellent communication and collaboration skills

 

Preferred

  • ATEX, SAP, ICC, fire protection, and PFAS experience
  • Capital project management experience in manufacturing environments

If you're passionate about creating safer, more efficient chemical manufacturing operations, we'd love to hear from you.

BENEFITS
We offer a range of market-competitive total rewards that include merit increases, paid holidays, Paid Time Off, medical, dental, vision, short and long term disability benefits, 401(k)+match and life insurance. Eligibility of benefit timing may vary.

EQUAL EMPLOYMENT OPPORTUNITY
 

It is Sun’s policy that applicants for employment are recruited, selected, and hired on the basis of individual merit and ability with respect to the position being filled. Sun prohibits discrimination on the basis of race, color, religion, creed, national origin, age, gender, sexual orientation, gender identity, marital or veteran status, disability, or any other status protected by applicable law.
 

Employment agencies are an important component of our talent acquisition strategy, and we value the partnerships we have built with our preferred vendors. We will not accept unsolicited resumes from employment agencies for any employment opportunity. All resumes submitted by search firms to any employee at Sun Chemical or directly to hiring managers in any form without a signed contract on file, and search engagement for that position, will be deemed unsolicited in nature, and no fee will be paid in the event the candidate is hired as a result of the referral or through other means. Additionally, any resume submitted without a contract in place will be considered property of Sun Chemical and no fees will be paid to the agency if the candidate is hired.

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