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Senior Process Improvement Engineer Jobs in Illinois

Process Improvement Engineer

Aurora, IL · On-site

$112K/yr

Position Overview The Process Improvement Engineer is responsible for identifying and implementing process improvements that enhance safety, quality, productivity, and operational efficiency. This ...

Senior Process Improvement Consultant - Operational Excellence & Business Transformation Department ... Bachelor's degree in Business, Engineering, Operations Management, Finance, Supply Chain Management ...

$109K/yr

Process Improvement Engineer - Decatur, IL Position Summary: The Process Improvement Engineer is responsible for implementing process and technology improvement opportunities within their process ...

Sr. Process Engineer

Normal, IL · On-site

$98K - $123K/yr

The Senior Process Engineer position at Rivian will support our Drive Unit production and report to ... Review, interpret, and summarize statistical data to drive process improvement * Determine the ...

Sr. Process Engineer

Normal, IL · On-site

$98K - $123K/yr

The Senior Process Engineer position at Rivian will support our Drive Unit production and report to ... Review, interpret, and summarize statistical data to drive process improvement * Determine the ...

The Senior Process Engineer position at Rivian will support our Drive Unit production and report to ... Review, interpret, and summarize statistical data to drive process improvement * Determine the ...

Senior Manager Process Improvement

Chicago, IL · On-site +1

$105K - $147K/yr

Ensure process compliance and appropriate continuous improvement tools are in place and fully ... Bachelor's degree in Industrial, Mechanical, or Chemical Engineering. * 6+ years of experience in a ...

Senior Process Engineer

Geneva, IL · On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to ... Manage continuous improvement projects with manufacturing facilities, providing support to local ...

Continuous Improvement Engineer

Chicago, IL · On-site

$81K - $108K/yr

Position Summary: The Continuous Improvement Engineer is responsible for driving operational ... senior leadership, operators, and cross-functional teams to identify waste, stabilize processes ...

Position Summary: The Continuous Improvement Engineer is responsible for driving operational ... senior leadership, operators, and cross-functional teams to identify waste, stabilize processes ...

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Showing results 1-20

Senior Process Improvement Engineer information

See Illinois salary details

$32K

$88K

$128.6K

How much do senior process improvement engineer jobs pay per year?

As of Aug 26, 2026, the average yearly pay for senior process improvement engineer in Illinois is $87,952.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,198.00 and $101,348.00 per year, depending on experience, location, and employer.

What does a senior process improvement engineer do?

A Senior Process Improvement Engineer is responsible for analyzing, designing, and optimizing business processes within an organization to increase efficiency, quality, and productivity. They use methodologies like Lean, Six Sigma, and data analysis to identify inefficiencies and implement solutions. Their role often involves leading cross-functional teams, training staff on process improvements, and monitoring the impact of changes. They play a key role in driving continuous improvement initiatives and supporting organizational goals.

What are the key skills and qualifications needed to thrive as a senior process improvement engineer, and why are they important?

To thrive as a Senior Process Improvement Engineer, you need a solid background in industrial or manufacturing engineering, process analysis, and continuous improvement methodologies like Lean or Six Sigma, often supported by a relevant degree and certifications such as Six Sigma Black Belt. Familiarity with process mapping tools, statistical analysis software (e.g., Minitab), and ERP systems is typically required. Strong leadership, problem-solving, and communication skills distinguish top performers in this role. These competencies are important because they enable engineers to optimize processes, reduce costs, and drive sustainable operational excellence across organizations.

What are some common challenges faced by senior process improvement engineers when implementing changes across departments?

Senior Process Improvement Engineers often encounter resistance to change from employees who are accustomed to existing processes. Gaining buy-in from key stakeholders and ensuring clear communication between different departments are essential but can be challenging. Additionally, aligning improvement initiatives with organizational goals and managing multiple projects simultaneously require strong project management and interpersonal skills. Success in this role often depends on the ability to lead cross-functional teams and maintain a results-oriented approach.

What are the most commonly searched types of Process Improvement Engineer jobs in Illinois?

The most popular types of Process Improvement Engineer jobs in Illinois are:

What job categories do people searching Senior Process Improvement Engineer jobs in Illinois look for?

The top searched job categories for Senior Process Improvement Engineer jobs in Illinois are:

Infographic showing various Senior Process Improvement Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $87,952 per year, or $42.3 per hour.

Process Improvement Engineer

Green Bay Packaging Inc.

Aurora, IL • On-site

$90 - $110/hr

Other

Medical, Dental, Vision, Life, Retirement

Posted 10 days ago


Green Bay Packaging rating

7.2

Company rating: 7.2 out of 10

Based on 54 frontline employees who took The Breakroom Quiz

64th of 122 rated packaging manufacturers


Job description

Performance Products & Tapes Division
Aurora, IL 60506, USA

  • Salary : $100,000 USD per year
  • Full-Time
  • Requisition #: PROCE002983
DescriptionPosition Overview

The Process Improvement Engineer is responsible for identifying and implementing process improvements that enhance safety, quality, productivity, and operational efficiency. This role partners with Operations, Maintenance, Quality, and Engineering teams to analyze performance, solve problems, and drive continuous improvement initiatives throughout the manufacturing process.

Responsibilities
  • Lead process improvement initiatives that improve productivity, quality, yield, and cost performance.
  • Analyze production and process data to identify trends and improvement opportunities.
  • Facilitate root cause analysis and implement corrective actions for operational and quality issues.
  • Partner with cross-functional teams to execute improvement projects and support business objectives.
  • Develop and maintain process documentation, standards, and best practices.
  • Support capital projects, product trials, and process optimization efforts.
  • Monitor key performance metrics and recommend actions to improve results.
  • Promote a culture of continuous improvement and employee engagement.
Qualifications
  • Bachelor\'s degree in Engineering or a related technical field required.
  • 5-7 years of experience preferred.
  • Experience in manufacturing, engineering, continuous improvement, or operations.
  • Strong analytical, problem-solving, and project management skills.
  • Knowledge of Lean Manufacturing, Six Sigma, or other continuous improvement methodologies preferred.
  • Experience with coating, printing, converting, or web handling processes preferred.
  • Effective communication and collaboration skills.

In addition to a competitive wage, the selected candidate will enjoy a comprehensive benefit package including medical, dental, vision, prescription drug, wellness programs, STD, LTD, life insurance and company matching 401(k). Green Bay Packaging benefits may vary by position or division.

Company Overview

Started in 1933,Green Bay Packaging Inc.is a family-owned, vertically integrated company consisting of corrugated container plants, a folding carton facility, recycled and virgin containerboard mills, pressure-sensitive label roll stock plants, timberlands, a paper slitting operation, and a sawmill facility. Headquartered in Green Bay, WI, Green Bay Packaging Inc. employs over 5,000 team members and operates more than 40 facilities in 16 states. Green Bay Packaging is committed to innovative product development, sustainable forestry practices, and emphasizes safety, quality, and continuous improvement. For more information, visit gbp.com.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.

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About Green Bay Packaging

Sourced by ZipRecruiter

Green Bay Packaging is a prominent player in the packaging industry, with its headquarters in Green Bay, WI, US. Founded in 1933, the company has grown exponentially over the years to become a leading manufacturer of innovative packaging and corrugated products. Green Bay Packaging focuses primarily on producing packaging solutions of exceptional quality, essentially transforming raw materials like paper and resin into functional, innovative and consumer-specific packaging options.

Industry

Plastics and rubber products manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Green Bay, WI, US

Year founded

1933