Process Engineer Location : Bolingbrook, IL 60440 Hire Type: Direct Hire Salary Range : $95,000-$125,000 + Consistent Bonus Program Industry : Advanced Manufacturing Benefits : Medical, Dental ...
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Process Engineer Location : Bolingbrook, IL 60440 Hire Type: Direct Hire Salary Range : $95,000-$125,000 + Consistent Bonus Program Industry : Advanced Manufacturing Benefits : Medical, Dental ...
Process Engineer
Libertyville, IL · On-site
$120K - $145K/yr
Process Engineer (Injection Molding) Location : Libertyville, IL Pay : $120,000 - $145,000/yr Position Overview We are seeking a hands-on Injection Molding Process Engineer to support and optimize ...
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Process Engineer
Libertyville, IL · On-site
$120K - $145K/yr
Process Engineer (Injection Molding) Location : Libertyville, IL Pay : $120,000 - $145,000/yr Position Overview We are seeking a hands-on Injection Molding Process Engineer to support and optimize ...
Process Engineer
Wheeling, IL · On-site
$75K - $94K/yr
The Process Engineer will develop and define the support system for the production and finishing department, including troubleshooting equipment and tooling issues, researching new processes and ...
Process Engineer
Wheeling, IL · On-site
$75K - $94K/yr
The Process Engineer will develop and define the support system for the production and finishing department, including troubleshooting equipment and tooling issues, researching new processes and ...
Process Engineer
Wheeling, IL · On-site
$75K - $94K/yr
The Process Engineer will develop and define the support system for the production and finishing department, including troubleshooting equipment and tooling issues, researching new processes and ...
Process Engineer
Wheeling, IL · On-site
$75K - $94K/yr
The Process Engineer will develop and define the support system for the production and finishing department, including troubleshooting equipment and tooling issues, researching new processes and ...
The Quality Engineer is responsible for maintaining and improving quality processes throughout production. This includes managing corrective actions, investigating complaints, conducting quality ...
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The Quality Engineer is responsible for maintaining and improving quality processes throughout production. This includes managing corrective actions, investigating complaints, conducting quality ...
Process Engineer
Arlington Heights, IL · On-site
As a process engineer, you will be responsible for developing and implementing process strategies, managing process resources, optimizing current processes, and maintaining process documents.
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Process Engineer
Arlington Heights, IL · On-site
As a process engineer, you will be responsible for developing and implementing process strategies, managing process resources, optimizing current processes, and maintaining process documents.
$30K - $80K/yr
The Quality Engineer is responsible for maintaining and improving quality processes throughout production. This includes managing corrective actions, investigating complaints, conducting quality ...
$30K - $80K/yr
The Quality Engineer is responsible for maintaining and improving quality processes throughout production. This includes managing corrective actions, investigating complaints, conducting quality ...
Process Engineer
$100K - $120K/yr
Process Engineer Location: St. Charles, IL 60174 ** Must be a U.S. Citizen and currently based in the St. Charles, IL market. Out-of-area applicants will not be considered. ** You don't just keep the ...
New
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Process Engineer
$100K - $120K/yr
Process Engineer Location: St. Charles, IL 60174 ** Must be a U.S. Citizen and currently based in the St. Charles, IL market. Out-of-area applicants will not be considered. ** You don't just keep the ...
New
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
Quanex is looking for a Process Engineer to join our team in Winnebago, IL A Process Engineer plays a crucial role in optimizing the PVC extrusion manufacturing processes, improving efficiency ...
Quanex is looking for a Process Engineer to join our team in Winnebago, IL A Process Engineer plays a crucial role in optimizing the PVC extrusion manufacturing processes, improving efficiency ...
Quanex is looking for a Process Engineer to join our team in Winnebago, IL A Process Engineer plays a crucial role in optimizing the PVC extrusion manufacturing processes, improving efficiency ...
Quanex is looking for a Process Engineer to join our team in Winnebago, IL A Process Engineer plays a crucial role in optimizing the PVC extrusion manufacturing processes, improving efficiency ...
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
Process Engineer
Batavia, IL · On-site
$75K - $95K/yr
The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...
Process Engineer
Batavia, IL · On-site
$75K - $95K/yr
The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
Process Engineer
Buffalo Grove, IL · On-site
$96K - $132K/yr
Job Summary The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by ...
Process Engineer
Buffalo Grove, IL · On-site
$96K - $132K/yr
Job Summary The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by ...
Process Engineer
$96K - $132K/yr
Job Summary The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by ...
Process Engineer
$96K - $132K/yr
Job Summary The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by ...
Process Engineer
Chicago, IL · On-site
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
Process Engineer
Chicago, IL · On-site
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...
Process Engineer
Batavia, IL · On-site
$75K - $95K/yr
The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...
Process Engineer
Batavia, IL · On-site
$75K - $95K/yr
The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...
Process Engineer
Winnebago, IL · On-site
Quanex is looking for a Process Engineer to join our team in Winnebago, IL A Process Engineer plays a crucial role in optimizing the PVC extrusion manufacturing processes, improving efficiency ...
Process Engineer
Winnebago, IL · On-site
Quanex is looking for a Process Engineer to join our team in Winnebago, IL A Process Engineer plays a crucial role in optimizing the PVC extrusion manufacturing processes, improving efficiency ...
Process Engineer information
See Illinois salary details
$48K - $56.2K
2% of jobs
$56.2K - $64.4K
9% of jobs
$71.8K is the 25th percentile. Wages below this are outliers.
$64.4K - $72.5K
15% of jobs
$72.5K - $80.7K
18% of jobs
The median wage is $83.6K / yr.
$80.7K - $88.9K
17% of jobs
$88.9K - $97.1K
14% of jobs
$97.3K is the 75th percentile. Wages above this are outliers.
$97.1K - $105.3K
11% of jobs
$105.3K - $113.5K
6% of jobs
$113.5K - $121.7K
4% of jobs
$121.7K - $129.9K
3% of jobs
$129.9K - $138.1K
1% of jobs
$48K
$89.2K
$138.1K
How much do process engineer jobs pay per year?
As of Jun 14, 2026, the average yearly pay for process engineer in Illinois is $89,167.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,200.00 and $99,800.00 per year, depending on experience, location, and employer.
What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?
Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.
What are Process Engineers?
Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.
What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?
To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.
What is the role of a Process Engineer?
A Process Engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements often using tools like Six Sigma or Lean methodologies. The role typically requires knowledge of engineering principles, process control systems, and relevant certifications.
What is the difference between Process Engineer vs Manufacturing Engineer?
| Aspect | Process Engineer | Manufacturing Engineer |
|---|---|---|
| Credentials | Bachelor's in Engineering, certifications like Six Sigma | Bachelor's in Engineering, certifications like Lean Manufacturing |
| Work Environment | Designing and optimizing processes, R&D settings | Overseeing production lines, factory floors |
| Industry Usage | Manufacturing, chemical, aerospace | Automotive, electronics, consumer goods |
Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.
What engineer makes $500,000 a year?
While most process engineers earn significantly less, some senior-level or specialized process engineers in high-paying industries such as oil and gas, pharmaceuticals, or chemical manufacturing can reach or exceed $500,000 annually, especially with bonuses and stock options. Achieving this level typically requires extensive experience, advanced certifications, and working in high-demand environments.
What Is a Process Engineer?
As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.
What is the salary of a Process Engineer in the US?
The average salary for a Process Engineer in the US is approximately $75,000 to $105,000 per year, depending on experience, location, and industry. Entry-level positions typically start around $65,000, while experienced engineers with specialized skills can earn over $110,000 annually.
What do process engineers actually do?
Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis, often working closely with production teams and utilizing industry standards.
More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Illinois? The most popular types of Process Engineer jobs in Illinois are:
What are popular job titles related to Process Engineer jobs in Illinois? For Process Engineer jobs in Illinois, the most frequently searched job titles are:
- Senior Pvd Process Engineer
- Weekend Remote Process Engineer
- Senior Process Improvement Engineer
- Contractual Pulp Paper Process Engineer
- Semiconductor Process Engineer
- Internship Electroplating Process Engineer
- Statistical Process Control Engineer
- Remote Electroplating Process Engineer
- Chemical Engineer No Experience
- Remote Process Engineer
What job categories do people searching Process Engineer jobs in Illinois look for? The top searched job categories for Process Engineer jobs in Illinois are:
What cities in Illinois are hiring for Process Engineer jobs? Cities in Illinois with the most Process Engineer job openings:
What are popular job titles related to Process Engineer jobs in IL? For Process Engineer jobs in IL, the most frequently searched job titles are:
Full-time
Medical, Dental, Vision, Life, Retirement, PTO
Posted 6 days ago
Job description
Process Engineer
Location: Bolingbrook, IL 60440
Hire Type: Direct Hire
Salary Range: $95,000–$125,000 + Consistent Bonus Program
Industry: Advanced Manufacturing
Hire Type: Direct Hire
Salary Range: $95,000–$125,000 + Consistent Bonus Program
Industry: Advanced Manufacturing
Benefits: Medical, Dental, Vision, 401k, Life Insurance, PTO, Holiday Pay, and more!
Our client is seeking a Process Architect to take ownership of analyzing, designing, and optimizing manufacturing processes that improve flow, reduce variability, and strengthen overall operational capability. This role sits at the center of process engineering, partnering closely with product development, operations, quality, and cross-functional teams to ensure manufacturing processes are scalable, efficient, and aligned with technical and business objectives. This position is ideal for a process-driven engineer who is energized by structured problem solving, process mapping, data analysis, and architecting the systems that bring new and existing products to life.
Key Responsibilities
- Lead end-to-end process architecture activities, including 3P events, value stream mapping, and development of Process-at-a-Glance and control documentation
- Conduct detailed process mapping, FMEA, DFM assessments, and other engineering analyses to identify waste, risk, bottlenecks, and improvement opportunities
- Design and refine manufacturing processes to improve flow, repeatability, throughput, and quality using disciplined engineering methods
- Lead structured root-cause investigations and corrective actions using 9-Step Problem Solving, FMEA updates, and data-driven approaches
- Drive process standards and documentation, ensuring clarity and compliance across assigned value streams
- Support new product development by evaluating manufacturability, defining process requirements, and ensuring smooth integration into production
- Partner with cross-functional teams to ensure processes align with design intent, quality expectations, safety requirements, and operational capabilities
- Identify, justify, and support implementation of new equipment, tools, and technologies that enhance process performance
- Oversee process validation, capability studies, and measurement system reviews to ensure stable and capable processes
- Prepare and deliver technical reports, recommendations, and presentations to leadership and technical teams
Minimum Qualifications
- Bachelor’s Degree in Industrial, Manufacturing, Mechanical, Electrical, or a related engineering discipline
- 8+ years of process engineering, manufacturing engineering, or related technical experience
- Strong analytical ability with experience in data modeling, root cause analysis, and structured engineering tools
- Hands-on experience developing, optimizing, or scaling manufacturing processes
- Demonstrated success leading process-focused initiatives such as NPI integration, process redesign, or major CI improvements
- Proven ability to manage projects, define process requirements, and deliver results from concept through execution
- Strong communication skills and ability to work collaboratively across functions
Preferred Qualifications
- Project leadership experience in a manufacturing or engineering environment
- Certifications such as Six Sigma, Red X, Lean, or equivalent
- Demonstrated success leading CI or Lean-based process improvement events
- Experience supporting cross-functional teams at all levels of a manufacturing organization