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Process Engineer Jobs in Elgin, IL (NOW HIRING)

Sterling Engineering Inc.

Process Engineer

Mchenry, IL · On-site

$100K - $125K/yr

Process Engineer Location : Northwestern Suburbs of Chicago, IL - McHenry, IL Full Time Permanent Salary range: $100,000 - $125,000 I am looking for an experienced Process Engineer to support ...

New

Wieland

Process Engineer

Wheeling, IL

$75K - $94K/yr

The Process Engineer will develop and define the support system for the production and finishing department, including troubleshooting equipment and tooling issues, researching new processes and ...

Wieland

Process Engineer

Wheeling, IL · On-site

$75K - $94K/yr

The Process Engineer will develop and define the support system for the production and finishing department, including troubleshooting equipment and tooling issues, researching new processes and ...

Jasurda Group

Process Engineer

Saint Charles, IL

$100K - $120K/yr

Process Engineer Location: St. Charles, IL 60174 ** Must be a U.S. Citizen and currently based in the St. Charles, IL market. Out-of-area applicants will not be considered. ** You don't just keep the ...

suncast

Process Engineer

Batavia, IL

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Flex

Process Engineer

Buffalo Grove, IL · On-site

$96K - $132K/yr

Job Summary The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by ...

Flex Ltd.

Process Engineer

Buffalo Grove, IL · On-site

$96K - $132K/yr

Job Summary The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by ...

Suncast

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

suncast

Process Engineer

Batavia, IL

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

ITW Hi-Cone

Process Engineer

Itasca, IL

Position Summary The Process Engineer is responsible for standardizing global manufacturing processes, driving continuous improvement, and ensuring operational excellence across extrusion, blending ...

Pretium Packaging

Process Engineer

Saint Charles, IL · On-site

$96K - $119K/hr

The Process Engineer assists plant leadership and works collaboratively with all other departments to maintain the flow of work in the process molding lines, ensuring customer products are being ...

Pretium Packaging

Process Engineer

Saint Charles, IL · On-site

The Process Engineer assists plant leadership and works collaboratively with all other departments to maintain the flow of work in the process molding lines, ensuring customer products are being ...

Kosmos

Process Engineer

Elk Grove Village, IL

$110K - $140K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

Zachry Group

Engineer II Process

Downers Grove, IL · On-site

$84K - $97K/yr

The Process Engineer II will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

Zachry Group

Engineer III Process

Downers Grove, IL

$106K/yr

The Process Engineer III will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

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All JobsProcess Engineer JobsProcess Engineer Jobs in Elgin, IL

Process Engineer information

See Elgin, IL salary details

$48.9K

$91K

$140.9K

How much do process engineer jobs pay per year?

As of Jun 17, 2026, the average yearly pay for process engineer in Elgin, IL is $90,960.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,600.00 and $101,800.00 per year, depending on experience, location, and employer.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a Process Engineer?

A Process Engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements often using tools like Six Sigma or Lean methodologies. The role typically requires knowledge of engineering principles, process control systems, and relevant certifications.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineer makes $500,000 a year?

While most process engineers earn significantly less, some senior-level or specialized process engineers in high-paying industries such as oil and gas, pharmaceuticals, or chemical manufacturing can reach or exceed $500,000 annually, especially with bonuses and stock options. Achieving this level typically requires extensive experience, advanced certifications, and working in high-demand environments.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What is the salary of a Process Engineer in the US?

The average salary for a Process Engineer in the US is approximately $75,000 to $105,000 per year, depending on experience, location, and industry. Entry-level positions typically start around $65,000, while experienced engineers with specialized skills can earn over $110,000 annually.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis, often working closely with production teams and utilizing industry standards.
More about Process Engineer jobs
What are popular job titles related to Process Engineer jobs in Elgin, IL? For Process Engineer jobs in Elgin, IL, the most frequently searched job titles are:
What job categories do people searching Process Engineer jobs in Elgin, IL look for? The top searched job categories for Process Engineer jobs in Elgin, IL are:
What cities near Elgin, IL are hiring for Process Engineer jobs? Cities near Elgin, IL with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Elgin, IL as of June 2026, with employment types broken down into 1% Locum Tenens, 1% As Needed, 94% Full Time, and 4% Part Time. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $90,960 per year, or $43.7 per hour.
Process Engineer

Process Engineer

Sterling Engineering Inc.

Mchenry, IL • On-site

$100K - $125K/yr

Full-time

This job post has expired today. Applications are no longer accepted.

Job description

Position: Process Engineer
Location: Northwestern Suburbs of Chicago, IL - McHenry, IL
Full Time Permanent
Salary range: $100,000 - $125,000

I am looking for an experienced Process Engineer to support manufacturing operations, process improvement initiatives, new product introductions, and engineering projects within a fast-paced manufacturing environment.

In this role you will work closely with Operations, Quality, and Engineering teams to improve manufacturing processes, reduce waste, increase efficiency, support validation activities, and drive continuous improvement efforts throughout the facility.

Overview of Responsibilities
  • Lead and manage multiple engineering projects simultaneously.
  • Identify and implement process improvements to increase efficiency, quality, and throughput.
  • Analyze manufacturing data and develop solutions to improve process performance.
  • Support new product introductions and process implementation activities.
  • Develop and execute process studies, validations, and continuous improvement projects.
  • Perform root cause analysis and support corrective and preventive actions.
  • Create and maintain engineering documentation, specifications, procedures, and technical records.
  • Conduct risk assessments and support change management activities.
  • Utilize statistical tools and data analysis to drive decision-making and process improvements.
  • Partner with cross-functional teams including Production, Quality, Maintenance, and Leadership to achieve operational goals.
  • Support efforts to reduce scrap, downtime, and manufacturing costs while improving product quality.
QUALIFICATIONS
  • Bachelor's degree in Engineering, but equivalent experience will be considered.
  • 8+ years of experience in Process Engineering, Manufacturing Engineering, Quality Engineering, or a related technical role within a manufacturing environment.
  • Strong background in process improvement and continuous improvement methodologies.
  • Experience with process validation activities, including IQ/OQ/PQ and DOE preferred.
  • Proficiency with Microsoft Office and statistical analysis software such as Minitab.
  • Strong project management, analytical, and problem-solving skills.
  • Excellent communication skills and the ability to work effectively across multiple departments.
  • Six Sigma or Lean Manufacturing training/certification.
  • Experience with CAD software such as SolidWorks.
  • Experience supporting quality systems, CAPA investigations, and process capability improvements.
Sterling has helped build careers for thousands of professionals like yourself. Our expert recruiters support you at every step in the process and as a Best of Staffing company, Sterling provides exciting work with exceptional employers across the U.S.
Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.