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Process Engineer Jobs in Elgin, IL (NOW HIRING)

This person will be the plant's main process engineering expert. · Develop solutions to problems that adversely affect the APET processes in the Franklin Park IL plant. · Provide technical advice ...

This person will be the plant's main process engineering expert. • Develop solutions to problems that adversely affect the APET processes in the Franklin Park IL plant. • Provide technical advice ...

This person will be the plant's main process engineering expert. Develop solutions to problems that adversely affect the APET processes in the Franklin Park IL plant. Provide technical advice ...

Process Engineer

Crystal Lake, IL · On-site

$90K - $110K/yr

Monitor performance of process parameters that produce non-conforming products, low yields, or product quality issues. Interfaces with Quality and Engineering Departments to resolve manufacturing ...

Engineer II Process

Downers Grove, IL · On-site

$84K - $119K/yr

The Process Engineer II will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

Process Engineer

Elk Grove Village, IL · On-site

$110K - $140K/yr

PROCESS ENGINEER Elk Grove Village, IL KEY RESPONSIBILITIES/ESSENTIAL JOB FUNCTIONS: * Lead daily molding operations, ensuring safe, efficient, amp; quality-focused production performance * Supervise ...

Utilize statistical methods to monitor processes and guide process improvements. Education: * Bachelor's degree in Metallurgy, Metallurgical Engineering, Material Engineering/Science, or a closely ...

Utilize statistical methods to monitor processes and guide process improvements. Education: * Bachelor's degree in Metallurgy, Metallurgical Engineering, Material Engineering/Science, or a closely ...

The Ceramic Process Engineer plans, organizes and executes engineering functions to meet company objectives for new product development and improvement of existing product lines. The Process Engineer ...

Process Engineer

Chicago, IL · On-site

$76K - $118K/yr

The Process Engineering position focuses on designing, developing, and implementing new or revised processes. An Experienced Professional position applies practical knowledge of job area typically ...

New

Process Engineer

Chicago, IL · On-site

$110K - $140K/yr

Bachelor's degree in Chemical Engineering, Chemistry, or related field * Experience with powder and ... Expertise with excipients, processing aids, and production troubleshooting How To Apply We'd love ...

Principal Process Engineer

Chicago, IL · On-site

$101K - $152K/yr

Ecolab is looking for an experienced Principal Process Engineer with a strong background in industrial manufacturing at our Clearing, IL manufacturing facility. Clearing is the flagship manufacturing ...

Ecolab is looking for an experienced Principal Process Engineer with a strong background in industrial manufacturing at our Clearing, IL manufacturing facility. Clearing is the flagship manufacturing ...

Bachelors' Degree (required) - Engineering (preferred) Job specific requirements: FMCG +2 year of experience in related process. Ability to challenge the status quo and work collaboratively between ...

Zachry Group is currently accepting applications for a Senior Process Engineer in our Downers Grove Engineering Design Center . Successful candidate will be responsible for leading a team supporting ...

Process Engineer

Chicago, IL · On-site

$77K - $106K/yr

Bachelors' Degree (required) - Engineering (preferred) Job specific requirements: FMCG +2 year of experience in related process. Ability to challenge the status quo and work collaboratively between ...

Zachry Group is currently accepting applications for a Senior Process Engineer with Power Experience for our Downers Grove Engineering Design Center. Successful candidate will be responsible for ...

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Process Engineer information

See Elgin, IL salary details

$48.9K

$91K

$140.9K

How much do process engineer jobs pay per year?

As of Jul 8, 2026, the average yearly pay for process engineer in Elgin, IL is $90,960.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,600.00 and $101,800.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
What job categories do people searching Process Engineer jobs in Elgin, IL look for? The top searched job categories for Process Engineer jobs in Elgin, IL are:
What cities near Elgin, IL are hiring for Process Engineer jobs? Cities near Elgin, IL with the most Process Engineer job openings:
Infographic showing various Process Engineer job openings in Elgin, IL as of July 2026, with employment types broken down into 94% Full Time, 2% Part Time, 2% Contract, and 2% Nights. Highlights an 92% In-person, 4% Hybrid, and 4% Remote job distribution, with an average salary of $90,960 per year, or $43.7 per hour.
Process Engineer

Process Engineer

Novolex

Franklin Park, IL • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 22 hours ago


Novolex rating

7.0

Company rating: 7.0 out of 10

Based on 97 frontline employees who took The Breakroom Quiz

61st of 112 rated packaging manufacturers


Job description

Why Choose Us?

Novolex is a leading manufacturer of food, beverage, and specialty packaging that supports multiple industries including foodservice, restaurant delivery and carryout, food processing, grocery and retail, and industrial sectors. Novolex manufacturing and sourcing expertise spans a diverse range of substrates including resin, paper, molded fiber, aluminum and more. We provide customers a broad array of stock and customized solutions with 120 product categories, 250 brands and over 39,000 SKUs.

Our Sustainability Commitment

The Novolex sustainability vision is built upon three pillars: our products, our operations and our people. Each is critically important to our growth and future as a business. These pillars form the foundation of our company-wide commitment to sustainability, helping us achieve our ambitious goals through our wide-ranging initiatives.


Description:

· Support all aspects of the APET Extrusion and Thermoforming Processes in Franklin Park IL plant.

· Primary responsibility will be in the area of Extrusion and Thermoforming.

· Maintains process methods and controls to meet quality standards.

· Provides expert technical consultation in process troubleshooting, quality defects and problem identification/statement. This person will be the plant’s main process engineering expert.

· Develop solutions to problems that adversely affect the APET processes in the Franklin Park IL plant.

· Provide technical advice, counsel and training in one or more areas to solve problems, identify new project opportunities, and guide plant process initiatives. Operators will seek this person out for expert technical training and advice.

· Support a 24/7 APET and other polymers/food packaging plant operation.

· Troubleshoots mechanical, electrical equipment and process issues and provides technical leadership and training to resolve same. Not an electrical expert but able to identify problems and rule out process or mechanical issues if applicable. Or solve for process/mechanical problems.

· Prepare proposals for initiating new projects that impact the process. I.E. - Able to represent process needs when obtaining quotes from vendors.

· Coordinate and lead new equipment, process, and product trials and production start-up efforts in Franklin Park site.

Qualifications:

· Bachelor’s degree in Engineering (Mechanical, Chemical, Plastics, or related field) preferred but not required. Candidates with significant hands-on plastics manufacturing experience will be strongly considered.

· 3+ years of experience in polymer extrusion, thermoforming, or plastics manufacturing process engineering, preferably within sheet extrusion operations.

· Strong working knowledge of polymer processing fundamentals including temperature control, pressure management, screw performance, melt stability, and sheet quality characteristics.

· Demonstrated experience troubleshooting complex manufacturing processes and implementing sustainable process improvements.

· Experience optimizing extrusion or thermoforming processes to improve throughput, reduce scrap, and increase overall process capability.

· Experience supporting process trials, new product introductions, and equipment validation activities.

· Strong analytical and problem-solving skills with the ability to interpret process data, production trends, and operational performance metrics.

· Ability to collaborate effectively with operations, maintenance, and quality teams in a fast-paced manufacturing environment.

· Experience providing technical guidance or training to operators, technicians, or supervisors is strongly preferred.

· Ability to manage multiple priorities and support a 24/7 manufacturing operation when technical issues arise.

Compensation:

A reasonable estimate of the current range is $105,000 - 115,000 + bonus + benefits. The range displayed on each job posting reflects the minimum and maximum target salaries for the position across all US locations. Within the range, individual pay is determined by job-related skills, experience, and relevant education or training. At Novolex, it is not typical for an individual to be hired at the top of the range for their role and compensation decisions are dependent on the facts and circumstances of each case.

 

The benefits for this role include 401(k) plan with company match, comprehensive medical, dental, and vision insurance, flexible spending and health savings accounts, paid vacation, and sick days, paid parental leave, paid holidays and wellness program.


What You'll Get From UsBenefits

With safety as our top priority and a commitment to employee well-being an important focus, we offer comprehensive and competitive benefits that include medical, dental and vision insurance as well as a variety of other well-being resources focused on mental, physical and financial health. Specific benefits and well-being programs may vary depending on where you work.

Community Engagement

At Novolex, giving back to the local communities that support us is important. Our Focused Giving Program prioritizes support for organizations whose missions promote sustainability initiatives or address food and hunger needs. We also encourage facility level support of activities in the communities where our employees live and work.

Training and Development

We offer constant opportunities for advancement. From skills development to advanced education programs, training and development programs and courses are available through MyLearning. Programs include company and industry training curricula, support for formal education through the Tuition Reimbursement Program (Non-Union), and a Learning Management System that supports and enhances employee skills at all levels of the organization.

Novolex is committed to providing equal employment opportunity in all employment practices, including but not limited to selection, hiring, promotion, transfer, and compensation to all qualified applicants and employees without regard to age, race, color, national origin, sex, pregnancy, sexual orientation, gender identity, religion, handicap or disability, genetics, citizenship status, service member or veteran status, or any other category protected by federal, state, or local law. Any individual who, because of his or her disability, needs an accommodation in connection with an aspect of the Company's application process should contact myHRservices@novolex.com.

Formerly Pactiv Evergreen


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