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Process Engineer Jobs in Elgin, IL (NOW HIRING)

Brindley Engineering

Associate Process Engineer

Lisle, IL · On-site

$90K - $130K/yr

Strong organizational, written, and verbal communication skills Professional Development Opportunities: • Development of experience leading small teams of process engineers in a multi-disciplinary ...

Brindley Engineering

Staff Process Engineer

Lisle, IL · On-site

$110K - $150K/yr

... process units • Direct and perform calculations, develop PFDs and P&IDs, provide design documentation for downstream engineering disciplines, develop equipment specifications, compile scope of work ...

Brindley Engineering

Staff Process Engineer

Lisle, IL

$110K - $150K/yr

... process units • Direct and perform calculations, develop PFDs and P&IDs, provide design documentation for downstream engineering disciplines, develop equipment specifications, compile scope of work ...

Brindley Engineering

Staff Process Engineer

Lisle, IL

$110K - $150K/yr

Lead field and technical evaluations of existing process units Direct and perform calculations, develop PFDs and P&IDs, provide design documentation for downstream engineering disciplines, develop ...

Zachry Group

Sr Engineer Process

Downers Grove, IL · On-site

$103.80K - $134.20K/yr

Zachry Group is currently accepting applications for a Senior Process Engineer with Power Experience for our Downers Grove Engineering Design Center. Successful candidate will be responsible for ...

UGN

Product & Process Engineer

Downers Grove, IL

The Product and Process Engineer will develop and implement products and processes into production, and advances UGN product lines for growth and profitability. This position will oversee product ...

Brindley Engineering

Lead Process Engineer

Lisle, IL

$140K - $185K/yr

... process units and licensed technologies • Direct and perform calculations, develop PFDs and P&IDs, provide design documentation for downstream engineering disciplines, develop equipment ...

Brindley Engineering

Lead Process Engineer

Lisle, IL

$140K - $185K/yr

... chemical process units and licensed technologies Direct and perform calculations, develop PFDs and P&IDs, provide design documentation for downstream engineering disciplines, develop equipment ...

Abbott

Manufacturing Process Engineer

Des Plaines, IL

$61.30K - $122.70K/yr

Manufacturing Process Engineer Working at Abbott At Abbott, you can do work that matters, grow, and learn, care for yourself and your family, be your true self, and live a full life. You'll also have ...

Brindley Engineering

Lead Process Engineer

Lisle, IL · On-site

$140K - $185K/yr

... process units and licensed technologies • Direct and perform calculations, develop PFDs and P&IDs, provide design documentation for downstream engineering disciplines, develop equipment ...

Flex Ltd.

PCBA Process Engineer

Buffalo Grove, IL · On-site

$99.90K - $137.40K/yr

Job Summary Job Summary The PCBA (Printed Circuit Board Assembly) Process Engineer is responsible for developing, optimizing, and sustaining manufacturing processes for electronic assemblies. This ...

Flex

PCBA Process Engineer

Buffalo Grove, IL

$99.90K - $137.40K/yr

Job Summary Job Summary The PCBA (Printed Circuit Board Assembly) Process Engineer is responsible for developing, optimizing, and sustaining manufacturing processes for electronic assemblies. This ...

Abbott

Manufacturing Process Engineer

Des Plaines, IL · On-site

$61.30K - $122.70K/yr

Manufacturing Process Engineer Working at Abbott At Abbott, you can do work that matters, grow, and learn, care for yourself and your family, be your true self, and live a full life. You'll also have ...

Abbott

Manufacturing Process Engineer

Des Plaines, IL · On-site

$61.30K - $122.70K/yr

Manufacturing Process Engineer Working at Abbott At Abbott, you can do work that matters, grow, and learn, care for yourself and your family, be your true self, and live a full life. You'll also have ...

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$48.9K

$91K

$140.9K

How much do process engineer jobs pay per year?

As of May 29, 2026, the average yearly pay for process engineer in Elgin, IL is $90,960.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,600.00 and $101,800.00 per year, depending on experience, location, and employer.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What jobs make $3,000 a month without a degree?

Process engineers typically require a degree, but some related roles like manufacturing technicians, quality inspectors, or certain entry-level industrial jobs can pay around $3,000 monthly without a degree, especially with experience or certifications. Skilled trades such as HVAC technicians, electricians, or welders may also reach this income level through apprenticeships and on-the-job training.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Elgin, IL? The most popular types of Process Engineer jobs in Elgin, IL are:
What are popular job titles related to Process Engineer jobs in Elgin, IL? For Process Engineer jobs in Elgin, IL, the most frequently searched job titles are:
What job categories do people searching Process Engineer jobs in Elgin, IL look for? The top searched job categories for Process Engineer jobs in Elgin, IL are:
What cities near Elgin, IL are hiring for Process Engineer jobs? Cities near Elgin, IL with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Elgin, IL as of May 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 1% Temporary, 2% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $90,960 per year, or $43.7 per hour.
Extrusion Process Engineer

Extrusion Process Engineer

Management Recruiters of Tallahassee

Naperville, IL • On-site

Full-time

Posted 8 days ago

Job description

About the Opportunity

MRT is supporting a well-established and rapidly growing plastics manufacturer near Naperville, Illinois. The company is seeking a dedicated Extrusion Process Engineer. This is a ground-floor opportunity to support and build a process engineering function from scratch. What's needed now is the right engineer to come in, assess the operation, identify opportunities, and help drive the business to the next level.

This role offers high visibility, genuine autonomy, and a direct line to leadership. The right candidate will not be inheriting a finished function - they will be building one.

What You'll Be Responsible For

  • Support and maintain all extrusion processes, associates, and equipment across a 24-hour operation
  • Perform changeovers, color changes, tooling setups, downstream startups, and processing adjustments
  • Monitor and adjust SOCs and process controls; document changes and communicate to supervisors and quality teams
  • Develop and implement standard operating procedures (SOPs) for all processes from the ground up
  • Lead problem-solving workshops and Kaizen events using 5 Why, Fishbone, and A3 methodologies
  • Conduct first article and in-process checks to validate and sustain quality controls
  • Develop audit systems to identify and address process and tooling variances
  • Monitor daily regrind percentages and develop actions to reduce generation and material loss
  • Participate in and coordinate preventive maintenance on tooling and equipment
  • Develop and maintain spare tooling and equipment upgrade matrices
  • Lead annual and new-hire training to build cross-functional team capabilities
  • Perform process qualification procedures (PQP) and develop new process standards
  • Maintain all tooling, run, and SOC records for lines, molds, and SKUs
  • Troubleshoot equipment issues to resolution and share knowledge across the team

    What We're Looking For

  • 3–5 years of extrusion processing experience
  • Hands-on, floor-level approach - this role requires presence on the production floor across all shifts as needed
  • Working knowledge of molds and tooling design and function
  • Familiarity with 5 Why, Fishbone, and A3 problem-solving tools
  • Basic SPC and quality documentation knowledge
  • Mechanical aptitude and ability to troubleshoot equipment independently
  • Basic computer skills and ability to maintain accurate records and documentation
  • Ability to lift up to 50 lbs. and work in a manufacturing environment

    Preferred:

  • Associate's degree or higher in Engineering or related field; equivalent hands-on experience will be considered
  • Sheet extrusion experience
  • Regrind and/or pelletizing experience
  • Spanish language skills (a plus, not required)
  • Experience developing SOPs in an environment where they didn't previously exist

    Why This Role Stands Out

  • Your impact will be immediate and visible
  • PE-backed company with significant resources, growth trajectory, and continued investment
  • Collaborative, down-to-earth leadership team - high trust
  • Real career runway as the company scales and formalizes its operations
  • Monday through Friday schedule with standard business hours
  • Bonus eligible at 5%