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Senior Process Engineer Jobs in Ashland, KY (NOW HIRING)

Process Engineer Location: Haverhill, Ohio - ALTIVIA Petrochemicals Job Summary The Process Engineer provides day-to-day process engineering support for plant operations and is responsible for ...

Process Engineer

Haverhill, OH ยท On-site

$85K/yr

We have an outstanding career opportunity for a Process Engineer to join a leading Company located in the Haverhill, OH surrounding area. The primary responsibilities of this position are to provide ...

We have an outstanding career opportunity for a Process Engineer to join a leading Company located in the Haverhill, OH surrounding area. The primary responsibilities of this position are to provide ...

Process Engineer

Huntington, WV ยท On-site

$95K - $100K/yr

The Process Engineer will be responsible for leading projects to improve the manufacturing efficiency of our specialty lubricants/ compounds. Responsibilities will include: * Oversee major projects ...

Process Engineer

Huntington, WV ยท On-site

$95K - $100K/yr

The Process Engineer will be responsible for leading projects to improve the manufacturing efficiency of our specialty lubricants/ compounds. Responsibilities will include: * Oversee major projects ...

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Senior Process Engineer information

See Ashland, KY salary details

$65.8K

$106.3K

$149.6K

How much do senior process engineer jobs pay per year?

As of Aug 25, 2026, the average yearly pay for senior process engineer in Ashland, KY is $106,298.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,300.00 and $118,000.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are popular job titles related to Senior Process Engineer jobs in Ashland, KY?

For Senior Process Engineer jobs in Ashland, KY, the most frequently searched job titles are:

What cities near Ashland, KY are hiring for Senior Process Engineer jobs?

Cities near Ashland, KY with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Ashland, KY as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 16% Part Time, 1% Temporary, 5% Contract, and 1% Nights. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $106,298 per year, or $51.1 per hour.

Process Engineer

ALTIVIA

Haverhill, OH โ€ข On-site

Full-time

Posted 24 days ago


Job description

Process Engineer

Location: Haverhill, Ohio โ€“ ALTIVIA Petrochemicals

Job Summary

The Process Engineer provides day-to-day process engineering support for plant operations and is responsible for monitoring process performance, optimizing operating conditions, and identifying opportunities for continuous improvement. This position works closely with operations, maintenance, project engineering, and plant leadership to improve reliability, efficiency, product quality, and overall plant performance. The Process Engineer plays a key role in troubleshooting operational challenges, supporting capital projects, and implementing process improvements across the facility.

Job Responsibilities

  • Provide daily process engineering support to operating units and production teams.
  • Monitor key process parameters and operating conditions to ensure safe, reliable, and efficient plant operation.
  • Analyze process data and operating trends to identify opportunities for process optimization, efficiency improvements, and cost reduction.
  • Work closely with operators and operating teams to improve process performance and operating effectiveness.
  • Troubleshoot process deficiencies, operating issues, and production challenges and develop corrective actions.
  • Collect, review, and evaluate process performance indicators, including raw material yields, energy consumption, product quality, throughput, and capacity utilization.
  • Develop recommendations to optimize operating conditions and improve plant performance.
  • Provide technical support during plant startups, shutdowns, turnarounds, and major maintenance outages.
  • Lead or support process studies, feasibility evaluations, and engineering analyses for operational improvements.
  • Participate in the development, design, and execution of capital projects and process improvement initiatives.
  • Coordinate with project engineering, maintenance, operations, and procurement personnel to ensure successful project implementation.
  • Assist in developing Authorizations for Expenditure (AFEs) for process improvement, maintenance, and capital projects.
  • Support Management of Change (MOC), Process Safety Management (PSM), and other plant reliability initiatives as required.
  • Develop process documentation, engineering reports, operating procedures, and technical recommendations.
  • Support continuous improvement efforts focused on safety, quality, environmental performance, production efficiency, and reliability.
  • Perform additional duties and special projects as assigned.

Requirements amp; Qualifications

  • Bachelor's degree in Chemical Engineering required.
  • Strong understanding of chemical manufacturing processes and process engineering principles.
  • Ability to analyze process data and develop practical solutions to operational challenges.
  • Experience troubleshooting process equipment and production systems in an industrial environment preferred.
  • Knowledge of process optimization, process control, and plant performance improvement techniques.
  • Ability to work effectively with operations, maintenance, engineering, and management personnel.
  • Strong problem-solving, analytical, and decision-making skills.
  • Excellent verbal and written communication skills.
  • Ability to manage multiple priorities and projects simultaneously.
  • Proficiency with Microsoft Office applications, including Excel, Word, Outlook, and PowerPoint.
  • Experience with Process Safety Management (PSM) and Management of Change (MOC) processes preferred.
  • Self-motivated with the ability to work independently and in a team environment.
  • Strong commitment to safety, operational excellence, and continuous improvement.