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$33

$49

How much do process development jobs pay per hour?

As of Jul 20, 2026, the average hourly pay for process development in the United States is $33.68, according to ZipRecruiter salary data. Most workers in this role earn between $27.64 and $41.35 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development professional, and why are they important?

To thrive in Process Development, you need a strong background in engineering, chemistry, or a related scientific field, often with a bachelor's or advanced degree. Familiarity with process simulation software, statistical analysis tools, and industry-specific quality standards or certifications like Six Sigma is typically required. Analytical thinking, problem-solving abilities, and effective cross-functional communication are crucial soft skills for success in this role. These skills and qualifications are vital for designing efficient, scalable processes that improve productivity and ensure product quality.

What is the difference between Process Development vs Process Engineering?

AspectProcess DevelopmentProcess Engineering
FocusDesigning and optimizing new processes for products or manufacturingImplementing, maintaining, and improving existing processes
Work StageEarly-stage process creation and testingScaling up, troubleshooting, and sustaining processes
Skills & CertificationsChemical/biochemical engineering, lab skills, process modelingProcess optimization, quality control, engineering principles

Process Development primarily focuses on creating and refining new processes, while Process Engineering emphasizes implementing and maintaining those processes in production. Both roles require similar technical backgrounds but differ in their stage of involvement within the product lifecycle.

What is process development?

Process development is the systematic approach of designing, optimizing, and scaling up manufacturing or business processes to improve efficiency, quality, and cost-effectiveness. It typically involves taking a concept or product from the laboratory or pilot stage to full-scale production, ensuring that the process is robust, reproducible, and compliant with industry standards. Professionals in process development work closely with research, engineering, and production teams to identify improvements and troubleshoot issues during scale-up.

What are the main challenges faced by professionals in Process Development, and how are they typically addressed?

Professionals in Process Development often encounter challenges such as scaling laboratory processes to full production, troubleshooting unexpected technical issues, and ensuring process consistency while meeting regulatory requirements. These challenges are typically addressed by collaborating closely with cross-functional teams—including R&D, Quality Assurance, and Manufacturing—to share expertise and implement robust validation protocols. Continuous learning, strong project management skills, and adaptability are important for overcoming these hurdles and ensuring successful process implementation.
More about Process Development jobs
What cities are hiring for Process Development jobs? Cities with the most Process Development job openings:
What are the most commonly searched types of Process Development jobs? The most popular types of Process Development jobs are:
What states have the most Process Development jobs? States with the most job openings for Process Development jobs include:
What job categories do people searching Process Development jobs look for? The top searched job categories for Process Development jobs are:
Process Development jobs near you
Infographic showing various Process Development job openings in the United States as of July 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, and 2% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $70,060 per year, or $33.7 per hour.
New Process Development Engineer

New Process Development Engineer

Intellectt INC

Cincinnati, OH • On-site

Contractor

Re-posted 27 days ago

Job description

Job Title: New Process Development Engineer

Location: Cincinnati, OH

Client: Medical Equipment Manufacturing
 

About the Role:

We are seeking a hands-on Process Development Engineer to join a fast-growing medical device company in Cincinnati. This role will be embedded within the production engineering team and focus on optimizing manufacturing operations, improving yields, and reducing scrap. The position requires direct involvement in process improvement initiatives and engineering-driven solutions on existing manufacturing lines.

Key Responsibilities:

  • Lead and support process improvement initiatives, with an emphasis on scrap reduction and yield improvement.
  • Partner with Production Engineering to troubleshoot complex line issues requiring in-depth engineering analysis.
  • Perform root cause investigations and implement corrective actions to address process inefficiencies.
  • Conduct process characterization to understand variability and optimize performance.
  • Support continuous improvement efforts and help stabilize production during periods of limited internal resources.

Required Qualifications:

  • Bachelor’s degree in Mechanical, Manufacturing, Biomedical, or related Engineering field.
  • Proven experience in process development engineering within the medical device industry.
  • Experience with complex device assemblies (multi-component systems, ~20+ parts) is preferred.
  • Strong understanding of end-to-end medical device assembly processes.
  • Hands-on experience with manufacturing and assembly techniques, including:
  1. Ultrasonic welding
  2. Laser welding
  3. UV adhesive bonding
  4. Press fits
  5. Functional testing in controlled environments
  • Experience with process characterization.
  • Working knowledge of equipment and process validation (IQ/OQ/PQ) and ability to collaborate effectively with validation teams. (This is not a Validation Engineer role.)