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How much do process development associate jobs pay per hour?

As of May 30, 2026, the average hourly pay for process development associate in the United States is $33.68, according to ZipRecruiter salary data. Most workers in this role earn between $27.64 and $41.35 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development Associate, and why are they important?

To thrive as a Process Development Associate, you need a strong background in biochemistry, chemical engineering, or a related field, often supported by a bachelor’s or master’s degree. Experience with laboratory instrumentation, process optimization tools, and familiarity with regulatory standards such as GMP are typically required. Attention to detail, problem-solving abilities, and effective teamwork are vital soft skills for excelling in this role. These competencies are crucial for ensuring efficient process design, regulatory compliance, and successful scale-up in manufacturing environments.

What are the primary challenges faced by a Process Development Associate when scaling up laboratory processes to manufacturing scale?

A Process Development Associate often encounters challenges in translating small-scale laboratory protocols into large-scale manufacturing processes. Variations in equipment, raw material quality, and environmental conditions can impact reproducibility and efficiency. Addressing these issues requires strong troubleshooting skills, attention to detail, and close collaboration with cross-functional teams such as manufacturing, quality assurance, and engineering to ensure smooth technology transfer and consistent product quality.

What is a Process Development Associate?

A Process Development Associate is a professional who assists in designing, optimizing, and scaling up manufacturing processes, typically in industries such as biotechnology, pharmaceuticals, or chemical engineering. They work closely with scientists and engineers to develop efficient, safe, and cost-effective processes for producing products or materials. Their responsibilities often include conducting experiments, collecting and analyzing data, troubleshooting process issues, and supporting technology transfer to manufacturing. This role is essential for ensuring that new or improved products can be produced reliably at larger scales. Process Development Associates help bridge the gap between research and full-scale production.

What is the difference between Process Development Associate vs Process Engineer?

AspectProcess Development AssociateProcess Engineer
Required CredentialsBachelor's in Chemistry, Chemical Engineering, or related field; often some experience in process developmentBachelor's or Master's in Chemical Engineering or related; more emphasis on engineering principles
Work EnvironmentLaboratory and pilot plant settings, focused on process research and developmentManufacturing plants, production lines, and process optimization environments
Employer & Industry UsagePharmaceutical, biotech, and chemical industries; entry to mid-level rolesChemical, manufacturing, and process industries; more senior roles in process optimization

The Process Development Associate primarily focuses on developing and optimizing new processes in lab and pilot settings, often working closely with R&D teams. In contrast, the Process Engineer applies engineering principles to scale up processes, improve manufacturing efficiency, and troubleshoot production issues. While both roles require a background in chemical or process engineering, the Process Development Associate is more research-oriented, whereas the Process Engineer emphasizes process implementation and optimization in production environments.

More about Process Development Associate jobs
What cities are hiring for Process Development Associate jobs? Cities with the most Process Development Associate job openings:
What are the most commonly searched types of Process Development jobs? The most popular types of Process Development jobs are:
Who are the top companies hiring for Process Development Associate jobs? The top employers for Process Development Associate jobs are:
What states have the most Process Development Associate jobs? States with the most job openings for Process Development Associate jobs include:
Infographic showing various Process Development Associate job openings in the United States as of May 2026, with employment types broken down into 1% As Needed, 85% Full Time, and 14% Part Time. Highlights an 88% Physical, 3% Hybrid, and 9% Remote job distribution, with an average salary of $70,060 per year, or $33.7 per hour.
Process Development Technician

Process Development Technician

Milliken and Company

Spartanburg, SC

Full-time

Posted 16 days ago


Milliken & Company rating

7.1

Company rating: 7.1 out of 10

Based on 31 frontline employees who took The Breakroom Quiz

23rd of 55 rated fashion and textile manufacturers


Job description

Milliken & Company is a global manufacturing leader whose focus on materials science delivers tomorrow’s breakthroughs today. From industry-leading molecules to sustainable innovations, Milliken creates products that enhance people’s lives and deliver solutions for its customers and communities. Drawing on thousands of patents and a portfolio with applications across the textile, flooring, chemical and healthcare businesses, the company harnesses a shared sense of integrity and excellence to positively impact the world for generations. Discover more about Milliken’s curious minds and inspired solutions at Milliken.com and on Facebook, Instagram and  LinkedIn.

POSITION TITLE  

Process Development Technician 

 

POSITION OVERVIEW 

This role is a hands-on technical position focused on executing chemical processes while building, modifying, and maintaining the equipment used to run them. The individual will work in a non-analytical lab environment where success depends on both chemistry knowledge and mechanical aptitude. 

This position supports process development, scale-up, and experimental work by bridging the gap between chemical formulation and physical system design. 

JOB RESPONSIBILITIES 

Applied Chemistry / Lab Work 

  • Execute chemical reactions, formulations, and process trials in a lab or pilot-scale environment 

  • Prepare materials, monitor reactions, and document process conditions and outcomes 

  • Adjust formulations and process parameters based on experimental results 

  • Maintain safe handling and storage of chemicals in accordance with EHS standards 

Equipment Assembly & Mechanical Work 

  • Build, assemble, and modify lab and pilot-scale systems including piping, pumps, reactors, and support equipment 

  • Read and interpret mechanical drawings, P&IDs, and system layouts 

  • Install and connect tubing, valves, fittings, and instrumentation 

  • Support setup and teardown of experimental systems and test rigs 

Troubleshooting & Process Support 

  • Diagnose and resolve mechanical, process, and system performance issues 

  • Work with engineers and chemists to improve equipment functionality and process reliability 

  • Assist with integration of basic control systems (temperature, flow, pressure) 

  • Perform routine maintenance and ensure equipment readiness 

QUALIFICATIONS - REQUIRED 

  • Associate’s or Bachelor’s degree in Chemistry, Chemical Technology, Engineering Technology, or related field OR equivalent hands-on experience 

  • Experience performing chemical work in a lab or pilot environment 

  • Strong mechanical aptitude with hands-on experience assembling or working on equipment 

  • Ability to read mechanical drawings, schematics, or P&IDs 

  • Experience working with piping systems, pumps, valves, or similar industrial components 

QUALIFICATIONS – PREFERRED 

  • Experience in pilot plant, process development, or manufacturing environments 

  • Familiarity with industrial control systems (basic PLCs, sensors, temperature/flow control) 

  • Experience with fabrication, tubing, or system build-outs 

  • Background in continuous improvement or process optimization 

The successful candidate will have strengths in the following: 

  • Hands-on, builder mindset—enjoys working with tools and equipment 

  • Comfortable switching between chemistry tasks and mechanical work 

  • Strong problem-solving skills in both process and physical systems 

  • Detail-oriented with a focus on safe and reliable operations 

#LI-AP1 

Milliken is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to actual or perceived race, color, creed, religion, sex or gender (including pregnancy, childbirth or related medical condition, including but not limited to lactation), sexual orientation, gender identity or gender expression (including transgender status), ancestry, national origin, citizenship, age physical or mental disability, genetic information, marital status, veteran or military status or any other characteristic protected by applicable law.

To request a reasonable accommodation to complete a job application, pre-employment testing, a job interview, or to otherwise participate in the hiring process, please contact TalentAcquisition@milliken.com.


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