Principal Engineer, Mechanical Systems

Job Purpose:

The Mechanical Engineer supports the development, integration, and validation of the KARNO generator. This key role executes the design of assigned products using sound engineering principles and adhering to business standards, practices, procedures, and product / program requirements. This work may include mechanical and/or electrical engineering for all products.

Duties and Responsibilities:

• Ownership of hardware components, sub-systems and/or entire engine system from all avenues including functionality, durability, manufacturability, serviceability, cost, weight, validation, etc.
• Collaborate with design, electrical, software, and performance teams to establish requirements and generate robust designs.
• Prepare technical reports and conduct technical reviews to present findings and propose solutions for any identified conflicts. Manage trade-off discussions and engineering decisions.
• Support and lead efforts to build, test, and validate prototypes to tease out flaws in design.
• Support the design checking process by reviewing prints and ensuring tolerances, processes and material specifications are aligned with the Hyliion product design guidelines.
• Support the identification and selection of suppliers to support prototype and production needs.
• Support the purchasing process to and assist in the procurement of hardware from key suppliers as needed.
• Additional duties as required, assigned or needed.

Skills and Abilities:

• Experience working with governmental agencies (FAA, DOT, etc.) to plan and conduct certification testing and submit reports.
• Proficiency in ASME Y14.5 GD&T Standard
• Experience in fluid/thermal systems design and optimization.
• Expert in NX 3D CAD tools with a history of creating 2D prints with associated GD&T. Ability to design complex mechanical systems.
• Experience in structural and thermal FEA toolsets such as ANSYS.
• Vehicle electrification experience including motor, inverter, battery systems and general electrical hardware knowledge is a plus.
• Highly collaborative personality with a willingness to learn and adapt involving interaction with adjacent functions to solve complex issues.
• Experience in lab testing environments including installing, calibrating, and reading various forms of instrumentation for pressure, temperature, flow, strain, acceleration, etc.
• Ability to design and troubleshoot complex mechanical and thermal systems.
• Ability to effectively and positively communicate verbally and in writing with customers (internal and external), to address their needs promptly and to follow through on commitments.
• A self-starter with good problem solving and good communication skills, excellent numeracy and spatial awareness.
• Willingness to travel: Position may involve travel visiting engineering providers and hardware suppliers (10%).
• Competency with Microsoft Office Suite.
• Ability to lift and/or move up to 30 lbs.

Education, Experience and Certifications:

• Bachelor's Degree in Electrical or Mechanical or Aerospace Engineering
• Master's degree in Engineering preferred
• 15 years of work experience in engineering field
• 5 years in automotive, aerospace, or medical device industry