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Senior Process Engineer Jobs in Minnesota (NOW HIRING)

Syensqo

Process Engineer

Winona, MN

$99K - $126K/yr

The Process Engineer is responsible for leading site based process engineering projects and activities that drive continuous improvement, resolve chronic manufacturing issues, introduce new products ...

Syensqo

Process Engineer

Winona, MN · On-site

$99K - $126K/yr

The Process Engineer is responsible for leading site based process engineering projects and activities that drive continuous improvement, resolve chronic manufacturing issues, introduce new products ...

Mesabi Metallics

Process Engineer

MN · On-site

$72K - $121K/yr

Position Summary Mesabi Metallics is seeking a skilled Process Engineer to optimize our concentrator and pellet plant operations. The successful candidate will be responsible for monitoring and ...

GEA Group

Senior Process Automation Engineer

Oakdale, MN · On-site

$110 - $140/hr

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

GEA

Senior Process Automation Engineer

Cottage Grove, MN · On-site

$110K - $130K/yr

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

GEA

Senior Process Automation Engineer

Saint Paul, MN · On-site

$110K - $130K/yr

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

GEA

Senior Process Automation Engineer

Saint Paul, MN · On-site

$110K - $130K/yr

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

GEA

Senior Process Automation Engineer

Hastings, MN · On-site

$110K - $130K/yr

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

Geotek LLC

Process Engineer

Stewartville, MN · On-site

$74K - $102K/yr

Description Process Engineer About the Role GEOTEK manufactures engineered fiberglass composite structures for utility infrastructure using continuous manufacturing processes- pultrusion and filament ...

GEA

Senior Process Automation Engineer

Afton, MN · On-site

$110K - $130K/yr

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

GEA

Senior Process Automation Engineer

Stillwater, MN · On-site

$110K - $130K/yr

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Minnesota

Senior Process Engineer information

See Minnesota salary details

$73.5K

$118.6K

$167K

How much do senior process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for senior process engineer in Minnesota is $118,622.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,900.00 and $131,700.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Minnesota? The most popular types of Process Engineer jobs in Minnesota are:
What are popular job titles related to Senior Process Engineer jobs in Minnesota? For Senior Process Engineer jobs in Minnesota, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Minnesota look for? The top searched job categories for Senior Process Engineer jobs in Minnesota are:
What cities in Minnesota are hiring for Senior Process Engineer jobs? Cities in Minnesota with the most Senior Process Engineer job openings:
What are popular job titles related to Senior Process Engineer jobs in MN? For Senior Process Engineer jobs in MN, the most frequently searched job titles are:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Minnesota as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 12% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $118,622 per year, or $57 per hour.

Senior Die Cast Process Engineer

Twin Cities Orthopedics

Minneapolis, MN • On-site

$95K - $115K/yr

Full-time

Dental, Vision, Life, Retirement

Re-posted 26 days ago

Twin Cities Orthopedics rating

8.2

Company rating: 8.2 out of 10

Based on 29 frontline employees who took The Breakroom Quiz

Job description

Senior Die Cast Process Engineer
Location: Minneapolis, MN
Company: Twin City Die Castings Company
About Us: Twin City Die Castings Company (TCDC) is a full-service provider of precision Aluminum and Magnesium die castings, proudly serving industries such as Automotive, Recreational, Industrial Equipment, Defense, Aerospace, Computer, HVAC, and Medical. Founded in 1919, TCDC has grown to be one of the premier custom die casters in the industry. We are an employee-owned company, committed to creating custom die casting solutions and fostering a supportive and innovative work environment.
Position Overview: We are seeking a highly skilled and experienced Senior Die Cast Engineer to join our team. This role is based at our Minneapolis, MN plant but will work in our Monticello, MN and Watertown, SD plants as needed. The ideal candidate will have a strong background in die casting processes, materials, and tooling, with a proven track record of leading projects and driving continuous improvement initiatives. This position requires strict adherence to US International Traffic in Arms Regulations (ITAR). Candidates must be a U.S. Person as defined by ITAR regulations.
Key Responsibilities:
  • Design and develop die casting processes and tooling for new products.
  • Lead and manage die casting projects from concept to production.
  • Collaborate with cross-functional teams to ensure product quality and performance.
  • Implement and drive continuous improvement initiatives to optimize production efficiency.
  • Provide technical support and guidance to junior engineers and production staff.
  • Conduct root cause analysis and implement corrective actions for process-related issues.
  • Stay updated with industry trends and advancements in die casting technology.
  • Travel to other plants in Monticello, MN, and Watertown, SD to support manufacturing across the organization.

Qualifications:
  • Bachelor's degree in Manufacturing Engineering or equivalent is required.
  • Minimum of 10 years' experience in a related manufacturing and/or engineering environment.
  • Knowledge of foundry methodologies.
  • Experience in process development or manufacturing engineering related to aluminum die casting.
  • Knowledge of casting dies, metal pouring, critical control parameters, part removal, deburring, etc.
  • Experience with thermal control and process optimization.
  • Familiarity with statistical techniques.
  • Proficient in problem-solving.
  • Proficient in the use of electronic systems and software. CAD experience is a plus.
  • Knowledge of measuring equipment.

Why Work for Twin City Die Castings:
  • Employee Ownership: As an employee-owned company, you will have a stake in the success and growth of TCDC, fostering a sense of pride and ownership in your work.
  • Professional Growth: TCDC provides excellent opportunities for learning and career advancement, with a supportive environment that encourages innovation and continuous improvement.
  • Collaborative Culture: Our team-oriented and family-oriented culture ensures a positive and engaging work environment, where your contributions are valued and recognized.

Wage and Benefits:
  • Wage: $95,000 - $115,000 annual DOQ
  • Employee Ownership (ESOP)
  • 401(k) Match
  • Paid Holidays and Vacations
  • Individual Contributor Health Reimbursement Account (ICHRA) - Chose the plan that's best for you and your family!
  • Flexible Spending Accounts and Health Savings Accounts
  • Vision and Dental Insurance
  • Company-Paid Long and Short-Term Disability Insurance
  • Life Insurance

Join us at Twin City Die Castings Company and be part of a team that is dedicated to excellence, innovation, and community. Apply today and help us shape the future of die casting!
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.

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