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Senior Process Engineer Jobs in Illinois (NOW HIRING)

Shure

Senior Process Engineer

Niles, IL · On-site

$104K - $135K/yr

As our Senior Process Engineer , you'll play a key role in bringing innovative products from concept to production. From launching new manufacturing processes to optimizing existing ones, you'll be ...

Shure

Senior Process Engineer

Niles, IL · Hybrid

$104K - $135K/yr

As our Senior Process Engineer , you'll play a key role in bringing innovative products from concept to production. From launching new manufacturing processes to optimizing existing ones, you'll be ...

Shure

Senior Process Engineer

Niles, IL · Hybrid

$104K - $135K/yr

As our Senior Process Engineer , you'll play a key role in bringing innovative products from concept to production. From launching new manufacturing processes to optimizing existing ones, you'll be ...

Barry Wehmiller Group

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge you and position you for growth. In this role, you will work with a team of industry experts to help ...

Barry-Wehmiller Companies

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge you and position you for growth. In this role, you will work with a team of industry experts to help ...

Shure

Senior Process Engineer

Niles, IL · Hybrid

$104K - $135K/yr

As our Senior Process Engineer , you'll play a key role in bringing innovative products from concept to production. From launching new manufacturing processes to optimizing existing ones, you'll be ...

Paper Converting Machine

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge you and position you for growth. In this role, you will work with a team of industry experts to help ...

Stantec

Senior Process Engineer - Industrial Water

Chicago, IL · On-site

$107K - $138K/yr

The role of the Senior Process Engineer is to productively network with a wide array of engineering, environmental, water and wastewater professionals on both technical project execution and related ...

Shure Incorporated

Senior Process Engineer

Niles, IL · On-site

$101 - $161/hr

As our Senior Process Engineer , you'll play a key role in bringing innovative products from concept to production. From launching new manufacturing processes to optimizing existing ones, you'll be ...

Shure

Senior Process Engineer

Niles, IL · On-site

$101 - $161/hr

As our Senior Process Engineer , you'll play a key role in bringing innovative products from concept to production. From launching new manufacturing processes to optimizing existing ones, you'll be ...

Rivian

Sr. Process Engineer, R1 Body

Normal, IL · On-site

$89K - $112K/yr

As a Senior Process Engineer, you will have the opportunity to plan utilization of workstations, equipment, materials and personnel to improve efficiency of daily production in the fastest growing ...

Rivian

Sr. Process Engineer, R1 Body

Normal, IL · On-site

$90 - $112/hr

As a Senior Process Engineer, you will have the opportunity to plan utilization of workstations, equipment, materials and personnel to improve efficiency of daily production in the fastest growing ...

Rivian

Sr. Process Engineer, R1 Body

Normal, IL · On-site

$89K - $112K/yr

As a Senior Process Engineer, you will have the opportunity to plan utilization of workstations, equipment, materials and personnel to improve efficiency of daily production in the fastest growing ...

Rivian

Sr. Process Engineer, R1 Body

Normal, IL · On-site

$89K - $112K/yr

As a Senior Process Engineer, you will have the opportunity to plan utilization of workstations, equipment, materials and personnel to improve efficiency of daily production in the fastest growing ...

Rivian

Sr. Process Engineer, Battery Nights

Normal, IL · On-site

$98K - $123K/yr

Role Summary The Sr. Process Engineer position at Rivian will support our battery module and battery pack production through process optimization, equipment troubleshooting, work standardization, and ...

Rivian

Sr. Process Engineer, Battery Nights

Normal, IL · On-site

$98K - $123K/yr

Role Summary The Sr. Process Engineer position at Rivian will support our battery module and battery pack production through process optimization, equipment troubleshooting, work standardization, and ...

Great Dane LLC

Process Engineer

Kewanee, IL · On-site

$66K - $99K/yr

Maintain PFMEAs under supervision of Senior Process Engineer and assist Quality in maintenance of Control Plan * Participate in Root Cause - Corrective Action exercises for defects that occurred in ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Illinois

Senior Process Engineer information

See Illinois salary details

$72.7K

$117.4K

$165.2K

How much do senior process engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for senior process engineer in Illinois is $117,364.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,800.00 and $130,300.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Illinois?

The most popular types of Process Engineer jobs in Illinois are:

What are popular job titles related to Senior Process Engineer jobs in Illinois?

For Senior Process Engineer jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Illinois look for?

The top searched job categories for Senior Process Engineer jobs in Illinois are:

What cities in Illinois are hiring for Senior Process Engineer jobs?

Cities in Illinois with the most Senior Process Engineer job openings:

What are popular job titles related to Senior Process Engineer jobs in IL?

For Senior Process Engineer jobs in IL, the most frequently searched job titles are:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 21% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $117,364 per year, or $56.4 per hour.

Senior Process Engineer

Shure

Niles, IL • On-site

$104K - $135K/yr

Full-time

Medical, Retirement, PTO

Re-posted 19 days ago

Job description

Overview
Love solving complex problems, improving processes, and turning data into action? As our Senior Process Engineer, you'll play a key role in bringing innovative products from concept to production. From launching new manufacturing processes to optimizing existing ones, you'll be the technical expert who helps ensure our products are built with quality, efficiency, and reliability at every step.
In this role, you'll combine engineering expertise, curiosity, and continuous improvement thinking to tackle tough challenges, drive yield improvements, lead root cause investigations, and help shape the future of our electronics manufacturing operations.
This role is hybrid (3+ days per week on-site), based in our Niles, IL location.
Responsibilities
  • Leads the development and implementation of industry-standard equipment, custom automation, and manufacturing technologies and processes for future manufacturing systems. Defines and validates manufacturing process parameters, process windows, and production readiness requirements using methods such as pilot builds, first article builds, capability studies, and production readiness reviews
  • Leads the development and implementation of technologies and processes that improve product quality, decrease cycle times, simplify workflow, improve worker safety, and/or improve manufacturing effects on the environment for existing manufactured products.
  • Works with product design and development personnel to ensure that manufacturing processes and product designs are compatible by providing DFA (Design for Assembly) input.
  • Specifies, qualifies, commissions, and transfers manufacturing equipment, tooling, fixtures, verification systems, and automation through supplier collaboration, FAT/SAT activities, installation support, and documented handoff to production
  • Uses data-driven methods including SPC, DOE, Cpk/Ppk analysis, FPY/yield analysis, cycle-time analysis, and OEE/UPH metrics to identify process variation and drive measurable improvements
  • Conceives and plans projects involving definition and selection of new concepts, equipment automation technology, and approaches in the processing or development of new or improved manufacturing processes.

Qualifications
  • B.S. in Engineering. Mechanical, and/or Manufacturing Engineering preferred.
  • Minimum 5 years experience
  • Proven record of competence in an engineering discipline with Project leadership experience desired.
  • Management presentation skills and experience.
  • Preferred English (reading and writing) skills. Spanish or Mandarin would be helpful.
  • Travel for project work - both local and to sites in Mexico & China (>10%).
  • Experience with general office computer tools (word processing, spreadsheets, and office communications).
  • Experience with advanced manufacturing processes such as adhesive dispense, press fit, laser marking, soldering, cable and electro-mechanical assembly, vision system inspection, and rework processes preferred.
  • Knowledge of process validation and production qualification methods including pilot builds, first article builds, production readiness reviews, capability studies, and GR&R preferred.
  • Proficiency with statistical and continuous improvement tools including SPC, DOE, Cpk/Ppk, FPY/yield analysis, scrap and rework reduction, Lean Manufacturing, Six Sigma, and structured problem solving preferred.
  • Experience developing and maintaining manufacturing documentation including PFMEAs, process specifications, work instructions, and training materials desired.

Applicants for this position must be currently authorized to work in the United States on a full-time basis. Shure will not sponsor applicants for this position for work visas.
WHO WE ARE
Shure's mission is to be the most trusted audio brand worldwide - and for over a century, our Core Values have aligned us to be just that. Founded in 1925, we are a leading global manufacturer of audio equipment known for quality, reliability, and durability. We engineer microphones, headphones, wireless audio systems, conferencing systems, and more. And quality doesn't stop at our products. Our talented teams strive for perfection and innovate every chance they get. We offer an Associate-first culture, flexible work arrangements, and opportunity for all.
Shure is headquartered in United States. We have more than 35 regional sales offices, engineering hubs, distribution centers and manufacturing facilities throughout the Americas, EMEA, and Asia.
Join Shure and Amplify Your Impact. Explore our unique culture and learn the key pillars that define our legacy of excellence.
THE MIX MATTERS
Don't check off every box in the job requirements? No problem! We recognize that every professional journey is unique and are committed to providing an equitable candidate experience for all prospective Shure Associates. If you're excited about this role, believe you've got the skills to be successful, and share our passion for creating an inclusive, diverse, equitable, and accessible work environment, then apply!
PAY TRANSPARENCY
Shure offers a competitive compensation structure that is reviewed annually to attract, hire, and retain the industry's top talent. Base salaries vary based on qualifications, geography, experience, and expertise in each respective discipline. The range displayed on each job posting reflects the minimum and maximum base salary for the opportunity. The base salary for this position ranges from $100,700 to $161,200 with a midpoint target. If your salary expectations do not align, still apply as we are often flexible on the seniority of posted positions. All positions also include an award-winning benefits package.
WE GOT YOU - Our Benefits
At Shure, we prioritize the well-being of our Associates. We offer competitive rewards packages that address physical, mental, financial, and overall well-being. Our benefits include comprehensive healthcare, mental health and retirement savings plans, generous paid time off programs, employee discounts, professional development opportunities, work-life balance initiatives, employee recognition programs, and volunteering/community involvement opportunities. To learn more, check out our Benefits At A Glance.
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