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Metallurgy Process Engineer Jobs in Illinois (NOW HIRING)

Process Engineer

Roscoe, IL ยท On-site

$60K - $125K/yr

The ideal candidate will have a strong background in aerospace process engineering, metallurgy, and metal fabrication, with a deep understanding of machining and special processes such as plating and ...

Process Engineer

East Peoria, IL ยท On-site

$75K - $95K/yr

RFA Engineering (www.rfamec.com) is an engineering service provider dedicated to delivering our ... Experience with materials, metallurgical processes, mechanical systems, or industrial production ...

Process Engineer

East Peoria, IL ยท On-site

$75 - $95/hr

RFA Engineering (www.rfamec.com ) is an engineering service provider dedicated to delivering our ... Experience with materials, metallurgical processes, mechanical systems, or industrial production ...

Process Engineer

Peoria, IL ยท On-site

$75 - $95/hr

RFA Engineering (www.rfamec.com ) is an engineering service provider dedicated to delivering our ... Experience with materials, metallurgical processes, mechanical systems, or industrial production ...

New

Process Engineer

Peru, IL ยท On-site

$70 - $100/hr

University Degree in Metallurgy, Chemical Engineering or equivalent qualification. * 3+ years post ... Process flowsheets * P&IDs * OPEX * Control philosophy * Use of LIMN simulation software * Dense ...

New

Process Engineer

Elgin, IL ยท On-site

$70K - $80K/hr

Provide technical and metallurgical support to external customers and internal teams. * Review ... process improvements. Education: * Bachelor's degree in Metallurgy, Metallurgical Engineering ...

Provide technical and metallurgical support to external customers and internal teams. * Review ... process improvements. Education: * Bachelor's degree in Metallurgy, Metallurgical Engineering ...

Metallurgical Engineer

Chicago, IL ยท On-site

$95K - $140K/yr

We are driven to develop industry-leading process innovations and manufacturing techniques on behalf of our customers. About the Opportunity: We're looking for a Metallurgical Engineer to join our ...

We are driven to develop industry-leading process innovations and manufacturing techniques on behalf of our customers. About the Opportunity: We're looking for a Metallurgical Engineer to join our ...

Metallurgical Engineer

Chicago, IL ยท On-site

$85 - $120/hr

We are driven to develop industry-leading process innovations and manufacturing techniques on behalf of our customers. About the Opportunity: We're looking for a Metallurgical Engineer to join our ...

Metallurgical Engineer

Chicago, IL ยท On-site

$95 - $140/hr

We are driven to develop industry-leading process innovations and manufacturing techniques on behalf of our customers. About the Opportunity: We're looking for a Metallurgical Engineer to join our ...

The preferred candidate will have a Bachelor's Degree in Engineering, Materials Science/Metallurgy ... process development, including PFMEA and Control Plans. Proficiency in mechanical design and ...

The preferred candidate will have a Bachelor's Degree in Engineering, Materials Science/Metallurgy ... process development, including PFMEA and Control Plans. Proficiency in mechanical design and ...

Process Engineer

Lisle, IL ยท On-site

$115K/yr

S. in Mechanical, Electrical, Physics, Chemical Engineering or Associate Degree with relevant experience is required. * 5+ years of experience in processing equipment in a metallic or ceramic ...

Process Engineer

Lisle, IL ยท On-site

$115K/yr

S. in Mechanical, Electrical, Physics, Chemical Engineering or Associate Degree with relevant experience is required. * 5+ years of experience in processing equipment in a metallic or ceramic ...

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Metallurgy Process Engineer information

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

Are metallurgy process engineers in demand?

Metallurgy process engineers are in steady demand due to their expertise in materials analysis, process optimization, and quality control in industries such as manufacturing, mining, and aerospace. Employment opportunities often require knowledge of industry-specific tools and certifications, with job growth driven by technological advancements and the need for sustainable materials processing.

What job categories do people searching Metallurgy Process Engineer jobs in Illinois look for?

The top searched job categories for Metallurgy Process Engineer jobs in Illinois are:

What cities in Illinois are hiring for Metallurgy Process Engineer jobs?

Cities in Illinois with the most Metallurgy Process Engineer job openings:

Infographic showing various Metallurgy Process Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution.

Process Engineer (Metallurgy)

Sterling Engineering Inc.

Elgin, IL โ€ข On-site

$70K - $80K/yr

Full-time

This job post hasย expired today.ย Applications are no longer accepted.


Job description

Title: Process Engineer
Location: Elgin, IL 60123
Hire Type: Direct Hire
Schedule: Full-Time, Onsite
Industry: Metals Manufacturing
Salary: $70k-$80k/yr.

We are seeking a Process Engineer to support manufacturing processes, metallurgical operations, and continuous improvement within a specialty metals manufacturing environment. This role will provide technical support to production, customers, suppliers, and internal teams while developing and maintaining efficient processes that meet customer and industry requirements.

Job Duties:
  • Establish, maintain, and improve manufacturing processes, standards, and procedures.
  • Review customer requirements and specifications to determine manufacturing capabilities.
  • Provide technical and metallurgical support to customers and internal teams.
  • Support production by troubleshooting process issues and ensuring material meets requirements.
  • Investigate nonconforming material, customer complaints, and root causes, implementing corrective actions.
  • Support continuous improvement and process optimization initiatives.
  • Work with Production and Maintenance to improve equipment utilization and material routing.
  • Monitor and maintain pyrometry standards for production furnaces.
  • Support capital projects and new product development initiatives.
  • Develop and manage trial processes for new customer products.
  • Perform metallographic analysis and statistical process monitoring as needed.
  • Provide technical support to raw material and outside processing suppliers.
Qualifications:
  • Bachelor’s degree in Metallurgy, Metallurgical Engineering, Materials Engineering/Science, or related field.
  • Experience working in an AS9100 and NADCAP certified environment.
  • Metals processing experience required.
  • Experience working with Nickel, Titanium, and/or Cobalt materials required.
  • Knowledge of thermal processing, cold working, and metal processing.
  • Experience with process optimization and statistical methods.
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