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Metallurgy Process Engineer Jobs (NOW HIRING)

Redwood Materials

Senior Process Engineer

Ridgeville, SC

$102.80K - $133K/yr

The chemical engineering team has three main functions that leverage all the fields of chemical and metallurgical processing: Provide sound technical support and continuously improve our commercial ...

ATI

Process Engineer - Metallurgy

Monroe, NC · On-site

A Bachelor's degree in Metallurgical Engineering or Materials Science (Metals Focused) Preferred Qualifications * Three years of experience with process or product engineering industrial experience ...

Redwood Materials

Senior Process Engineer

Ridgeville, SC · On-site

$102.80K - $133K/yr

The chemical engineering team has three main functions that leverage all the fields of chemical and metallurgical processing: Provide sound technical support and continuously improve our commercial ...

ATI

Process Engineer - Metallurgy

Monroe, NC · On-site

Join us. ATI is seeking to hire a Senior Process Engineer to support our Specialty Materials ... Develop and maintain operational and metallurgical expertise in thermo-mechanical processing of Ni ...

Kennametal, Inc.

Process Engineer

Huntsville, AL

Manufacturing Engineer - Industrial & Metallurgical Processes Location: Huntsville,AL Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across ...

Kennametal, Inc.

Process Engineer

Huntsville, AL

Manufacturing Engineer - Industrial & Metallurgical Processes Location: Huntsville,AL Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across ...

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How much do metallurgy process engineer jobs pay per year?

As of May 28, 2026, the average yearly pay for metallurgy process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Metallurgy Process Engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What are some typical challenges faced by Metallurgy Process Engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.

What does a Metallurgy Process Engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

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Metallurgy Process Engineer jobs near you

Metallurgist - Process Engineer

Trafigura

Houston, TX

Full-time

Posted 26 days ago

Job description

Main Purpose


The Metallurgist / Process Engineer is responsible for providing high-level technical expertise across multiple mining and metallurgical projects, operations, and strategic initiatives. The role combines due-diligence capability, operational support, and technical governance, ensuring that all projects, studies, and operations meet required technical, economic, and safety standards. The position also supports the company's trading arm with metallurgical insight and may represent the organisation on industry or partner technical committees.


Key Responsibilities


1. Due Diligence & Technical Evaluation
- Conduct detailed technical due diligence on mining and processing projects.
- Review PFS, FS, BFS and operational studies.
- Assess process designs, flowsheets, mass balances, and operating risks.
- Evaluate CapEx and OpEx cost estimates.
- Identify risks, optimisation opportunities, and value levers.
- Build technoeconomic model for the project/operation
2. Site Visits & Operational Audits
- Carry out structured site visits.
- Perform plant walk-downs and gather operational data.
- Prepare detailed site visit reports.
- Diagnose bottlenecks and recommend improvements.
3. Support to Trading & Commercial Teams
- Provide metallurgical evaluations of concentrates, intermediates, and ores.
- Model recovery expectations, penalty elements, and payabilities.
- Support commercial negotiations with technical insights.
4. Support to Company Operations & Partners
- Offer process engineering guidance to operating assets.
- Assist with troubleshooting, optimisation studies, and production forecasting.
- Contribute to SOPs, testwork programs, and metallurgical accounting.
5. Peer Review & Technical Governance
- Conduct independent peer reviews of reports and process designs.
- Validate engineering assumptions and design criteria.
- Support project stage-gates by reviewing deliverables.

6. Representation on Technical Committees
- Act as company representative on technical committees.
- Review and challenge operating plans and budgets.
- Ensure alignment with corporate strategy and ESG standards.
- Facilitate communication between operations and corporate teams


Knowledge Skills And Abilities


- Bachelor's degree in Metallurgical, Chemical, or Process Engineering.
Experience & Competencies
- 10+ years of experience in minerals processing or metallurgical operations.
- Experience with feasibility studies, testwork, and process modelling.
- Experience in process design.
- Strong understanding of CapEx/OpEx drivers and benchmarking.
- Experience in due diligence, audits, and technical reviews.
- Proficiency in modeling (METSIM, HSC, SysCAD) advantageous.
- Strong analytical and communication skills.
- Ability to travel domestically and internationally.
- Fluent in Spanish, Portuguese and English
Attributes & Behaviours
- Excellent technical rigor and attention to detail.
- Ability to work independently and challenge assumptions.
- Strong business acumen.
- Collaborative approach with stakeholders.
- High professional integrity.
- Ability to work in a cross functional team environment.

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