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Metallurgy Process Engineer Jobs in California (NOW HIRING)

Support engineering design reviews and participate in failure analyses for metallic parts and processes. *Assist in supplier qualification activities and respond to routine supplier technical ...

Engineer Material Process 3 (Principal / Sr. Principal Materials and Process Engineer) This role ... Select, develop, or recommend metallic materials and associated processes that meet performance ...

Senior Process Engineer

Alameda, CA · On-site

$150K - $350K/yr

Typically 5+ years as a Process/Project Engineer in industrial plant design, construction, or operations (chemicals, metallurgical, electrochemical, or related). * Demonstrated success scaling ...

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Metallurgy Process Engineer information

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.
What are popular job titles related to Metallurgy Process Engineer jobs in California? For Metallurgy Process Engineer jobs in California, the most frequently searched job titles are:
What job categories do people searching Metallurgy Process Engineer jobs in California look for? The top searched job categories for Metallurgy Process Engineer jobs in California are:
What cities in California are hiring for Metallurgy Process Engineer jobs? Cities in California with the most Metallurgy Process Engineer job openings:
Infographic showing various Metallurgy Process Engineer job openings in California as of July 2026, with employment types broken down into 1% Locum Tenens, 92% Full Time, 4% Part Time, and 3% Contract. Highlights an 89% Physical, 4% Hybrid, and 7% Remote job distribution.

Process Engineer - Metallurgy

Morgan Advanced Materials

Hayward, CA • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 20 days ago


Morgan Advanced Materials rating

7.2

Company rating: 7.2 out of 10

Based on 31 frontline employees who took The Breakroom Quiz

351st of 536 rated manufacturers


Job description

Overview
Morgan Advanced Materials is a world leader in advanced materials science and engineering of ceramics, carbon and composites. We operate in a series of well-defined markets where our applications expertise offers our customers a valuable differentiator, engineering high-specification materials, components and sub-assembly parts that solve their challenging technical problems.
The Technical Ceramics business of Morgan Advanced Materials engineers high performance functional and structural ceramic materials, components and sub-assemblies to address customer-specific technical challenges.
The business employs advanced materials science and applications expertise to produce parts that enhance reliability or improve the performance of its customers' products. Much of what the global business unit makes is used in demanding, harsh or critical environments. Our Technical Ceramics business works in selected segments of the electronics, energy, healthcare, industrial, petrochemicals, security and transport markets, typically in close collaborative customer relationships.
Group Key Figures: Revenue £950m (2021), ~7,500 employees, manufacturing in 30+ countries, and customers in 100+ countries. A UK PLC with head office located in Windsor, Berkshire UK. Listed on London Stock Exchange; Member of the FTSE 250 Index.
Responsibilities
Major Responsibilities: The primary role for this position will be to provide process engineering help to metal casting and forming operations and to assist in brazing operations of finished assemblies.
Salary range: 110K - 140K DOE plus a potential 20% bonus
Functions & Responsibilities:
  • Troubleshoot and work on process improvement for metal casting and breakdown lines. Design of Experiments (DOE) applied to production optimization. Hands-on support working directly with the shop floor team.
  • Monitor quality and yield of material in production lines and work with team to determine root causes of issues and eliminate/reduce. Make data-driven decisions.
  • Design and execute brazing operations.
  • Supervise operators and technicians as needed.
  • Coordinate between R&D, production, supply chain and quality departments.
  • Organize, document, and standardize manufacturing processes, including development of SOPs, process flows, and technical documentation to support consistent production.
  • Perform compositional analysis, mechanical testing of materials, and microstructure analysis, with an emphasis on interpreting results to improve process stability and product quality.
  • Troubleshooting metal processing and manufacturing issues, including defect analysis, root cause analysis, and implementation of corrective actions. Experience with metal alloy forming and processing is strongly preferred.
  • Design experiments (DOE), perform statistical process control (SPC).
  • Advise material forming and synthesis, thermodynamics, strength of materials, mechanical design. Experience in metal alloy forming and processing is a plus.
  • Implementation of continuous improvement methodologies (Lean, Six Sigma, Kaizen).
  • Have the capacity to handle multiple projects simultaneously and drive timelines

Qualifications
Minimum Qualifications and Education Requirements:
• Bachelor's or Masters in Materials Science, Metallurgical Engineering or related discipline is required.
• Able to work under pressure while managing competing demands and tight deadlines of multiple simultaneous projects and challenges.
• Proven ability to work effectively in a fast-paced manufacturing environment, managing multiple priorities, responding to production issues, and meeting tight deadlines.
• Strong written, verbal, and presentation skills, with the ability to communicate technical information clearly to both technical and non-technical audiences, and to work independently as well as collaboratively with cross functional teams.
• Strong written, verbal, presentation, and organizational skills as well as the ability to work and manage time independently.
Morgan is proud to offer its employees with the following:
  • Benefits start on first day of regular full-time employment.
  • Medical, Dental, Vision, 401K,
  • Vacation, Holiday and Sick time

Individual must be a:
  • Citizen of the United States, or
  • Permanent resident alien of the United States, or
  • Protected individual as defined by 8 U.S.C. 1324b(a)(3) as defined by 22CFR120.15

Morgan Advanced Materials PLC is a global engineering company headquartered in Windsor, UK and listed on the London Stock Exchange.
The company is a world-leader in advanced materials science and engineering of ceramics, carbon and composites. We operate in a series of well-defined markets where our applications expertise offers our customers a valuable differentiator, engineering high-specification materials, components and sub-assembly parts that solve their challenging technical problems.
Morgan Advanced Materials is an EEO/AA/M/W/D/V Employer
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