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Metallurgy Process Engineer Jobs in North Carolina

ATI

Senior Process Engineer (Metallurgy)

Monroe, NC · On-site

$96K - $124K/yr

... process data, chemistry data, and non-destructive testing data. Basic Qualifications (what we require) * B.S. in Metallurgical, Materials Science or Mechanical Engineering. Preferences ( what we ...

ATI

Senior Process Engineer (Metallurgy)

Monroe, NC · On-site

$96K - $124K/yr

... process data, chemistry data, and non-destructive testing data. Basic Qualifications (what we require) * B.S. in Metallurgical, Materials Science or Mechanical Engineering. Preferences ( what we ...

Prysmian Group

Process Engineer

Claremont, NC · On-site

S. in Engineering (Chemical, Materials, Mechanical, Glass Science, Ceramic, or Metallurgical ... Ability to understand complex process flow and machinery * Desire to become a subject matter expert ...

PrysmianGroup

Process Engineer

Claremont, NC · On-site

S. in Engineering (Chemical, Materials, Mechanical, Glass Science, Ceramic, or Metallurgical ... Ability to understand complex process flow and machinery * Desire to become a subject matter expert ...

DRAKA CABLETEQ USA

Process Engineer

Claremont, NC

S. in Engineering (Chemical, Materials, Mechanical, Glass Science, Ceramic, or Metallurgical ... Ability to understand complex process flow and machinery * Desire to become a subject matter expert ...

PrysmianGroup

Process Engineer

Claremont, NC · On-site

S. in Engineering (Chemical, Materials, Mechanical, Glass Science, Ceramic, or Metallurgical ... Ability to understand complex process flow and machinery * Desire to become a subject matter expert ...

Prysmian Group

Process Engineer

Claremont, NC · On-site

S. in Engineering (Chemical, Materials, Mechanical, Glass Science, Ceramic, or Metallurgical ... Ability to understand complex process flow and machinery * Desire to become a subject matter expert ...

Vulcan Elements

Staff Process Engineer

Benson, NC · On-site

As a Staff Process Engineer, you will serve as a technical leader responsible for developing ... Experience in metallurgy, advanced materials, powder processing, high-temperature processing ...

Covia

Senior Process Engineer

Concord, NC · On-site

$94K - $122K/yr

... in metallurgical/minerals processing fields for applications of new process technology. * Develop ... Minimum of 5 years engineering or equivalent professional experience * Preference given to ...

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Metallurgy Process Engineer information

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

Are metallurgy process engineers in demand?

Metallurgy process engineers are in steady demand due to their expertise in materials analysis, process optimization, and quality control in industries such as manufacturing, mining, and aerospace. Employment opportunities often require knowledge of industry-specific tools and certifications, with job growth driven by technological advancements and the need for sustainable materials processing.

What are popular job titles related to Metallurgy Process Engineer jobs in North Carolina?

For Metallurgy Process Engineer jobs in North Carolina, the most frequently searched job titles are:

What job categories do people searching Metallurgy Process Engineer jobs in North Carolina look for?

The top searched job categories for Metallurgy Process Engineer jobs in North Carolina are:

What cities in North Carolina are hiring for Metallurgy Process Engineer jobs?

Cities in North Carolina with the most Metallurgy Process Engineer job openings:

Metallurgy Process Engineer jobs near you
Infographic showing various Metallurgy Process Engineer job openings in North Carolina as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 13% Part Time, 7% Temporary, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution.

Senior Materials & Process Engineer - Powder Metallurgy

Vulcan Elements

Durham, NC • On-site

$100K - $130K/yr

Full-time

Re-posted 2 days ago

Job description

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.

As a Senior/Staff Materials and Process Engineer, you will serve as the technical lead for the end-to-end powder metallurgy manufacturing process—spanning powder processing, advanced compaction, and thermal treatment. You will be responsible for optimizing current production lines, scaling new NdFeB magnet formulations, and troubleshooting complex materials anomalies. This role bridges the gap between R&D and high-volume production, ensuring maximum magnetic performance, microstructural integrity, and manufacturing yield. This is a high-impact, high-ownership role requiring deep technical expertise and leadership. 

Responsibilities

  • Own and optimize the powder metallurgy pipeline, including hydrogen decrepitation, jet milling, pressing and compaction, vacuum sintering, and post-sinter heat treatments.
  • Correlate process variables to magnetic properties, microstructure, and part quality.
  • Lead root-cause failure analyses for sample defects and implement corrective actions.
  • Transition new alloy compositions from pilot scale to robust, high-volume production.
  • Define technical specifications and partner with Manufacturing team for selection and commissioning of next-generation manufacturing equipment.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business.

Qualifications

  • Bachelor's, Master's, or Ph.D. in Materials Science, Metallurgical Engineering, Chemical Engineering, or a related technical discipline.
  • 8+ years of hands-on engineering experience in powder metallurgy processing (industrial manufacturing setting preferred).
  • Experience with reactive metal powder processing, protective inert atmospheres , vacuum thermal processing, and advanced sintering kinetics.
  • Experience with materials characterization and analytical techniques such as SEM, XRD, TGA/DSC
  • Strong experience in design of experiments, statistical processing, and leading research efforts

Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Preferred Qualifications

  • Direct experience in the manufacturing of sintered NdFeB permanent magnets and grain boundary diffusion processes.
  • Strong proficiency in evaluating magnetic materials properties and interpreting microstructural data.
  • Experience utilizing data analysis tools (such as Python, MATLAB, or JMP) to analyze manufacturing quality datasets or automate performance mapping.
  • Familiarity with ISO 9001 or IATF 16949 quality management standards.

Physical and Environmental Requirements

The position requires regular presence on the production floor and the ability to navigate all areas of the facility. Candidates must be able to climb stairs, stand and walk for extended periods, and work in environments that may be hot, humid, or noisy. The role also requires the use of personal protective equipment, including respirators, and adherence to all applicable safety policies, procedures, and regulatory requirements. Employees must be able to complete required fit testing, wear appropriate PPE for the duration of assigned tasks, and respond safely to changing conditions within the production environment.