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Metallurgy Process Engineer Jobs (NOW HIRING)

Ucore

Senior Lead Process Engineer

Alexandria, LA · On-site

$95K - $123K/yr

Process Engineer / Metallurgist The role will be based in Alexandria, Louisiana, with frequent travel to Kingston, Ontario. Main responsibilities of the role include: · General provision of ...

Salamander Solutions

Process Engineer

Houston, TX · On-site

Monitor and optimize heat treatment and metallurgical processes to ensure correct material properties and dimensional stability. * Support training efforts for operators, technicians, and engineering ...

Salamander Solutions

Process Engineer

Houston, TX · On-site

Monitor and optimize heat treatment and metallurgical processes to ensure correct material properties and dimensional stability. * Support training efforts for operators, technicians, and engineering ...

Worley

Senior Process Engineer - US MMM

Mesa, AZ · On-site

$103K - $133K/yr

Worley is seeking an experienced Metallurgical Sr. Process Engineer to support the development and execution of mining and mineral processing facilities. The role focuses on process plant design ...

Mariana Minerals

Sr. Metallurgical Process Engineer

Moab, UT · On-site

$104K - $135K/yr

S., or PhD in Chemical Engineering, Mining Engineering, Metallurgy or a related field * 5+ years of experience in mining, operations, process scale-up, or plant design in minerals processing ...

System One

Sr. Metallurgist Process Engineer

Austintown, OH · On-site

$78K - $95K/yr

Job Title: Sr. Metallurgist Process Engineer Location: Austintown, Ohio Type: Contract Compensation ... Serve as the primary technical authority on metallurgy and casting operations, employing analytical ...

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Metallurgy Process Engineer information

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How much do metallurgy process engineer jobs pay per year?

As of Jul 10, 2026, the average yearly pay for metallurgy process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What is the highest paid Metallurgical Engineer?

The highest paid Metallurgical Engineers typically work in senior roles such as Lead Metallurgist or Engineering Manager, often earning salaries exceeding $120,000 annually. Compensation varies based on experience, industry, location, and certifications like Professional Engineer (PE) licensure, with those in the mining, aerospace, or specialty metals sectors generally earning more.

What does a Metallurgy Process Engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What engineers make $300,000 a year?

Senior metallurgy process engineers with extensive experience, advanced technical skills, and often leadership responsibilities can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries like aerospace, energy, or specialty metals. Achieving this level typically requires advanced degrees, certifications, and a strong track record of project management and innovation.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are the key skills and qualifications needed to thrive as a Metallurgy Process Engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What are some typical challenges faced by Metallurgy Process Engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.

Are metallurgical engineers in demand?

Metallurgical engineers are in steady demand due to their expertise in materials processing, quality control, and failure analysis across industries such as aerospace, automotive, and manufacturing. Employment opportunities often require knowledge of advanced tools like microscopy and certifications such as Professional Engineer (PE) licensure. Job growth is expected to align with industrial development and technological advancements.
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What cities are hiring for Metallurgy Process Engineer jobs? Cities with the most Metallurgy Process Engineer job openings:
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What job categories do people searching Metallurgy Process Engineer jobs look for? The top searched job categories for Metallurgy Process Engineer jobs are:
Metallurgy Process Engineer jobs near you
Infographic showing various Metallurgy Process Engineer job openings in the United States as of July 2026, with employment types broken down into 2% Locum Tenens, 93% Full Time, 2% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Senior Lead Process Engineer

Senior Lead Process Engineer

Ucore

Alexandria, LA • On-site

$95K - $123K/yr

Full-time

Re-posted 20 days ago

Job description

Ucore is a TSX-listed company commercializing its patent-pending RapidSXTM rare earth element (REE) separation technology through the advancement of its first commercial REE processing and rare earth oxide (REO) production facility in Alexandria, Louisiana. This facility, the Louisiana Strategic Metals Complex (SMC), is currently under development with engineering underway. Ucore also continues to enhance and demonstrate its technology at its RapidSXTM Commercialization and Demonstration Facility (CDF) in Kingston, Ontario, Canada.

The company consists of a small team, with people located globally and is seeking to appoint multiple Process Engineers to join its owners’ team to lead the implementation of its initiatives. Regular travel within the USA and Canada will be required.

Process Engineer / Metallurgist

The role will be based in Alexandria, Louisiana, with frequent travel to Kingston, Ontario.

Main responsibilities of the role include:

· General provision of technical input to the Company’s projects and initiatives,

· Oversight and management of ongoing metallurgical testing that is focused on process plant definition and enhancing product specifications,

· Finalising process engineering activities – including PDC, MEB, PFD, PID, MEL deliverables – and then focus on the support and management of detailed design and engineering/construction vendors,

· Training of the local process plant operations team,

· Leading role in project commissioning and ramp-up,

· Undertake work consistent with the company’s Code of Conduct.

Requirements - essential:

· Degree in process engineering or metallurgy,

· At least 5 years’ – preferably 10 years’ – experience in the inorganic chemical processing or minerals industry, with process engineering, project development and project operations experience,

· Exposure to metallurgical process plant engineering and design, with familiarity of process engineering design packages (PDC, MEB, PFDs, P&IDs, and MEL), experience in contributing to their development,

· Well-developed process analysis and technical problem-solving skills,

· Work independently but able to effectively contribute to the functioning of a cohesive team,

· Strong communications skills (written; verbal; presentation),

· A proficient level of computer skills and knowledge in MS Office, particularly in regard to Microsoft Excel,

· Travel within North America, including for longer periods during project commissioning.

Requirements - desirable:

· Experience with the chemistry of solvent extraction and rare earth element processing

Company Description

Ucore is a TSX-listed company commercializing its patent-pending RapidSXTM rare earth element (REE) separation technology through the advancement of its first commercial REE processing and rare earth oxide (REO) production facility in Alexandria, Louisiana. This facility, the Louisiana Strategic Metals Complex (SMC), is currently under development with engineering underway. Ucore also continues to enhance and demonstrate its technology at its RapidSXTM Commercialization and Demonstration Facility (CDF) in Kingston, Ontario, Canada.

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