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Metallurgy Process Engineer Jobs in Illinois (NOW HIRING)

ITW

Sr. Product Development Engineer

Glenview, IL · On-site

... metallurgy, strength of materials, and sound engineering principles to solve complex technical challenges. * Knowledge of manufacturing processes such as cold heading, forging, rolling, stamping ...

Atkore

Senior Quality Engineer - Manufacturing

Harvey, IL · On-site

$92K - $127K/yr

... metallurgical experience a plus. Must have a bachelor's degree in engineering, quality, or related ... Ensure effective manufacturing process control programs that maintain focus on prevention of ...

Chemtech Plastics, Inc.

Project Engineer

Elgin, IL

$120K/yr

Manage the design and development of all secondary equipment and processes both internally and ... Technical understanding of mold design, mold building, metallurgy and related equipment and ...

Hendrickson USA, LLC

Quality Engineer

Schaumburg, IL · On-site

$71K - $91K/yr

Conduct incoming, in-process, and final inspections of machined and fabricated metal parts ... Knowledge of metallurgy and surface finish requirements. * Familiarity with ERP and QMS software ...

Caterpillar

Manufacturing Engineer

Mapleton, IL · On-site

$131K - $146K/yr

... existing processes to allow for future state. REQS: This position requires a bachelor's degree or foreign equivalent in Mechanical Engineering, Metallurgical Engineering, Industrial Engineering ...

JRG Partners

Senior Manufacturing Engineer

Chicago, IL · On-site

$90K - $100K/yr

Monitor and audit all NDT related processes * Review rejected material or components for defect ... Knowledge in metallurgical testing also an asset * Experience in the Aerospace industry is a plus

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Metallurgy Process Engineer information

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.
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Metallurgy Process Engineer jobs near you
Infographic showing various Metallurgy Process Engineer job openings in Illinois as of July 2026, with employment types broken down into 1% As Needed, 75% Full Time, 17% Part Time, 4% Temporary, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution.

Applications / Product Engineer

Wallman Unlimited Company

Rockford, IL • On-site

Full-time

Re-posted 28 days ago

Job description

Position Summary

As a key member of the Advanced Technology Engineering Team, the Applications / Product Engineer plays a critical role in driving company growth through the development of new products, applications, and market opportunities. This position serves as a primary technical liaison between customers and internal teams, ensuring successful product development, launch, and commercialization.

The role supports business growth by providing technical expertise to the Commercial Sales Team, leading engineering activities for new product introductions, and facilitating the successful transition of products from concept through manufacturing. The ideal candidate combines strong engineering and design capabilities with customer-facing experience and a passion for solving complex manufacturing challenges.

Key Responsibilities
  • Develop detailed engineering quotations for new products, including raw material requirements, manufacturing processes, cycle times, tooling, fixtures, gauging, outside processing costs, and capital equipment requirements.
  • Evaluate customer component designs and recommend modifications to optimize manufacturability using Metal Injection Molding (MIM) technology.
  • Create and revise engineering documentation, including marked prints, design recommendations, and CAD model modifications.
  • Lead the planning, manufacturing, and delivery of engineering prototypes and sample parts to support customer development programs.
  • Serve as the primary technical contact for customers, leading engineering discussions and communicating technical requirements, challenges, and solutions.
  • Represent customer needs and technical objectives within cross-functional teams including engineering, manufacturing, quality, and sales.
  • Lead Advanced Product Quality Planning (APQP) activities through Gate 1 and actively participate through Gate 5 to ensure successful product launches.
  • Support new product introduction efforts by coordinating technical activities from concept through production approval and launch.
  • Collaborate with manufacturing teams to identify opportunities for process improvements, cost reduction, and quality enhancement.
QualificationsRequired
  • Bachelor's degree in Engineering or a related technical discipline preferred; equivalent industry experience will be considered.
  • Experience in Metal Injection Molding (MIM), Powder Metallurgy, precision metal components, or related manufacturing technologies.
  • Strong understanding of component design for manufacturability and production processes.
  • Experience interacting directly with customers in a technical or applications engineering capacity.
  • Proficiency with CAD software and engineering drawing interpretation.
  • Excellent project management, communication, and problem-solving skills.
  • Ability to lead cross-functional teams and manage multiple projects simultaneously.
Preferred
  • Experience with APQP, PPAP, and new product introduction processes.
  • Background in quoting, cost estimating, and manufacturing process development.
  • Knowledge of tooling, fixtures, gauging, and production process optimization.