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Senior Process Engineer Jobs in Minooka, IL (NOW HIRING)

Senior Process Engineer

Geneva, IL ยท On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Senior Process Engineer

Geneva, IL ยท On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Senior Process Engineer

Geneva, IL ยท On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Senior Process Engineer

Geneva, IL ยท On-site

$123.64 - $157.47/hr

SENIO009519 Description Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global ...

Sr. Eng, Process Eng

Woodridge, IL ยท On-site

$90K - $150K/yr

Process Engineer The Opportunity: The Process Engineer will work within the structure of the Operations Excellence team to lead and participate in production and process improvement activities ...

Sr. Eng, Process Eng

Woodridge, IL ยท On-site

$90K - $150K/yr

Process Engineer The Opportunity: The Process Engineer will work within the structure of the Operations Excellence team to lead and participate in production and process improvement activities ...

Working under the guidance of senior process engineers, this role assists with production ramp-up, documentation, data analysis, and on-site problem-solving in a high-volume manufacturing environment.

Working under the guidance of senior process engineers, this role assists with production ramp-up, documentation, data analysis, and on-site problem-solving in a high-volume manufacturing environment.

Sr. Process Technician

Lockport, IL ยท On-site

$90K - $153K/yr

The Senior Process Technician serves as a subject matter expert for blow-molding processes ... Collaborate with Production, Maintenance, and Engineering to eliminate recurring defects, equipment ...

The Senior Process Technician serves as a subject matter expert for blow-molding processes ... Collaborate with Production, Maintenance, and Engineering to eliminate recurring defects, equipment ...

Process Engineer

Elwood, IL ยท On-site

$77K - $110K/yr

The Process Engineer will provide technical support in development and execution of Capital Projects from feasibility through construction and start-up. The person in this role will serve as the key ...

Process Engineer

Elwood, IL ยท On-site

$77K - $110K/yr

The Process Engineer will provide technical support in development and execution of Capital Projects from feasibility through construction and start-up. The person in this role will serve as the key ...

Process Engineer

Batavia, IL ยท On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Process Engineer

Batavia, IL ยท On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Process Engineer

Batavia, IL ยท On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Process Engineer Employment Type: Direct Hire Salary Range: $75,000 - $105,000 Location: Naperville, IL Work Schedule: Onsite, Monday through Friday Join our innovative team as a Process Engineer and ...

New

Process Engineer

West Chicago, IL ยท On-site

$40.87 - $48.08/hr

Process Engineer - Chicago, IL Are you passionate about technology and process improvement? Do you have an interest in R&D and a love for working with thin films, but also thrive in a hands-on ...

Process Engineer

West Chicago, IL ยท On-site

$85K - $100K/yr

Process Engineer - Chicago, IL Are you passionate about technology and process improvement? Do you have an interest in R&D and a love for working with thin films, but also thrive in a hands-on ...

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Showing results 1-20

Senior Process Engineer information

See Minooka, IL salary details

$73.2K

$118.3K

$166.5K

How much do senior process engineer jobs pay per year?

As of Aug 28, 2026, the average yearly pay for senior process engineer in Minooka, IL is $118,266.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,600.00 and $131,300.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Minooka, IL?

The most popular types of Process Engineer jobs in Minooka, IL are:

What job categories do people searching Senior Process Engineer jobs in Minooka, IL look for?

The top searched job categories for Senior Process Engineer jobs in Minooka, IL are:

What cities near Minooka, IL are hiring for Senior Process Engineer jobs?

Cities near Minooka, IL with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Minooka, IL as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 1% Temporary, 2% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $118,266 per year, or $56.9 per hour.

Senior Process Engineer

Burgess Norton Mfg Co

Geneva, IL โ€ข On-site

$123K - $157K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 8 days ago


Job description

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is responsible for driving process improvements, supporting new program launches, and working with cross-functional teams to ensure consistent, efficient manufacturing processes across multiple facilities.

Duties and Responsibilities

  • Manage Manufacturing / Process Engineering projects for Cold Form & Finishing facilities and support global grinding processes for parts production (including manufacturing location decisions, manufacturing capability analysis and development).
  • Drive consistency of grinding operations across all piston pin manufacturing plants (in Geneva, IL, Monterrey, MX, Turin, IT) by developing grinding wheel standards, coolant formulas, and blade designs.
  • Build end-of-line inspection standards for global grinding operations by exploring opportunities to add automation along with improved training and standards for human inspectors.
  • Support the Program Management launch process for all facilities as it relates to process capability and capacity.
  • Direct involvement in the sharing of “best practices” for process engineering as it pertains to meeting customer specifications.
  • Manage capital purchases of new equipment from initiation through runoff and start-up with global manufacturing locations.
  • Provide continuous assessment of the current state of production equipment to provide capacity and capability assessment to management staff.
  • Work closely with plant management to drive execution of customer requirements and growth initiatives in their respective plants.
  • Manage continuous improvement projects with manufacturing facilities, providing support to local teams, and outsourcing as needed.
  • Mentor site engineering teams to ensure process consistency and effectiveness of company continuous improvement programs. 
  • Domestic travel in Michigan and International travel to Mexico and Italy required up to 25% of the time.

Qualifications

Education

  • Bachelor’s degree or foreign equivalent in Mechanical Engineering, Industrial Engineering, or Manufacturing Engineering, or a closely related field (will accept single degree determined to be equivalent by a qualified evaluation service)

Experience

  • At least 5 years of experience working in an automotive (OEM or supplier) environment including:
    • 5 years of experience working with centerless grinding as a metal production process,
    • 5 years experience working with Statistical Process Control techniques,
    • 5 years experience working with analytical problem solving tools, AND
    • 2 years experience working with international manufacturing teams.

Travel

  • Domestic travel in Michigan and International travel to Mexico and Italy required up to 25% of the time.

Wage Range 

  • $123,635 - $157,470 per year

Benefits 

  • Medical, dental, vision, 401(k), PTO, ESOP