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Senior Process Engineer Jobs in Minooka, IL (NOW HIRING)

Participate in identifying and resolving on-site process issues on the production line, under the guidance of senior engineers. Assist in tracking quality issues and maintaining documentation to help ...

Process Engineer

Lisle, IL · On-site

$115K/yr

Position Summary The Process Engineer reports directly to the Plant Manager and supports the Ceramic business. In this role, the Process Engineer makes technical decisions related to ceramic ...

Position Summary The Process Engineer reports directly to the Plant Manager and supports the Ceramic business. In this role, the Process Engineer makes technical decisions related to ceramic ...

Ionbond is looking for a dynamic Process Engineer to collaborate closely with our Plant Manager and local team, driving the development of the Ionbond™ family of coatings and services. If you have ...

Participate in identifying and resolving on-site process issues on the production line, under the guidance of senior engineers. Assist in tracking quality issues and maintaining documentation to help ...

Manufacturing Process Engineer

Manteno, IL · On-site

$73K - $97K/yr

The Process Engineer will play a key role in supporting production ramp-up activities, driving continuous improvement initiatives, resolving manufacturing issues, and implementing process ...

Associate Process Engineer

Lisle, IL · On-site

$90K - $130K/yr

Strong organizational, written, and verbal communication skills Professional Development Opportunities: • Development of experience leading small teams of process engineers in a multi-disciplinary ...

Associate Process Engineer

Lisle, IL · On-site

$90K - $130K/yr

Conduct field and technical evaluations of existing process units Perform calculations, develop PFDs and P&IDs, provide design documentation for downstream engineering disciplines, develop equipment ...

Associate Process Engineer

Lisle, IL · On-site

$90K - $130K/yr

Conduct field and technical evaluations of existing process units * Perform calculations, develop PFDs and P&IDs, provide design documentation for downstream engineering disciplines, develop ...

Manufacturing Process Engineer

Manteno, IL · On-site

$73K - $97K/yr

The Process Engineer will play a key role in supporting production ramp-up activities, driving continuous improvement initiatives, resolving manufacturing issues, and implementing process ...

Staff Process Engineer

Lisle, IL · On-site

$110K - $150K/yr

Lead field and technical evaluations of existing process units * Direct and perform calculations, develop PFDs and P&IDs, provide design documentation for downstream engineering disciplines, develop ...

Showing results 21-40

Senior Process Engineer information

See Minooka, IL salary details

$73.2K

$118.3K

$166.5K

How much do senior process engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for senior process engineer in Minooka, IL is $118,266.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,600.00 and $131,300.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Minooka, IL?

The most popular types of Process Engineer jobs in Minooka, IL are:

What job categories do people searching Senior Process Engineer jobs in Minooka, IL look for?

The top searched job categories for Senior Process Engineer jobs in Minooka, IL are:

What cities near Minooka, IL are hiring for Senior Process Engineer jobs?

Cities near Minooka, IL with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Minooka, IL as of August 2026, with employment types broken down into 100% Full Time. Highlights an 67% In-person, and 33% Remote job distribution, with an average salary of $118,266 per year, or $56.9 per hour.

Process Engineer Intern

Gotion, Inc.

Manteno, IL • On-site

$20/hr

Internship

Re-posted 8 days ago


Job description

Job Summary

The Process Engineer Intern will support the manufacturing engineering team in developing, improving, and sustaining production processes. This role provides hands-on exposure to manufacturing operations, process optimization, equipment introduction, and quality control systems. The intern will work closely with engineers and production teams to support new equipment ramp-up, resolve process issues, and analyze manufacturing data.

This is a 10-week internship program offered from June 2026 to August 2026. The expected pay for this position is $20/hr.

Key Responsibilities

Assist the manufacturing team in evaluating and defining process flows, equipment selection, and technical documentation for new or existing production lines.

Support engineering and technical activities during production trial runs, equipment installation, debugging, validation, and early-stage ramp-up.

Help compile, update, and review process documentation, including process flowcharts, work instructions, and process standards.

Participate in identifying and resolving on-site process issues on the production line, under the guidance of senior engineers.

Assist in tracking quality issues and maintaining documentation to help prevent recurrence.

Support evaluation and verification of new equipment, tools, and technologies for manufacturing processes.

Assist in planning and conducting process experiments, including data collection, basic analysis, and report preparation.

Participate in training activities and knowledge-sharing sessions for production line employees.

Follow all safety, quality, and operational guidelines.

Required Qualifications

Currently pursuing or recently completed a bachelor's degree in:

o Chemical Engineering

o Materials Engineering

o Electrochemistry

o Physical Materials

o Or a related engineering discipline

Basic understanding of manufacturing and process engineering principles.

Strong interest in process improvement, data analysis, and manufacturing operations.

Ability to collect, organize, and analyze data with attention to detail.

Good written and verbal communication skills.

Ability to work collaboratively in a team-oriented manufacturing environment

Preferred Qualifications

Exposure to quality systems or manufacturing standards (e.g., IATF 16949, Control Plans, PFMEA, SPC).

Familiarity with basic quality tools (e.g., 7 QC tools, 8D, or Six Sigma concepts).

Coursework or basic knowledge related to lithium-ion batteries or cell manufacturing processes.

Internship or academic project experience in manufacturing, process engineering, or quality engineering.

Skills & Competencies

Analytical and problem-solving mindset

Strong organizational and documentation skills

Willingness to learn and adapt in a fast-paced production environment

Ability to follow technical guidance and escalate issues appropriately