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Process Control Jobs (NOW HIRING)

Designs and implements process control strategies to optimize production efficiency. * Develops and programs PLC, SCADA (Supervisory Control and Data Acquisition), and DCS (Distributed Control ...

We have a manufacturing client in Fairfield, AL in need of a long-term contractor to join their team in a Process Control Engineer capacity. Years of Experience Required: 5+ years Responsible for ...

SUMMARY This position will be responsible for design, configuration, integration and implementation of control systems in both continuous and batch chemical manufacturing processes. Responsible for P ...

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Process Control information

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$18

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$70

How much do process control jobs pay per hour?

As of Jul 15, 2026, the average hourly pay for process control in the United States is $35.82, according to ZipRecruiter salary data. Most workers in this role earn between $24.52 and $41.83 per hour, depending on experience, location, and employer.

What is process control?

Process control is a field in engineering focused on monitoring and manipulating variables within a manufacturing or industrial process to achieve desired outputs. It involves the use of sensors, controllers, and actuators to maintain product quality, efficiency, and safety. By automating adjustments and responses, process control helps ensure processes remain stable and consistent, reducing waste and downtime. This is essential in industries such as chemical manufacturing, oil and gas, food processing, and pharmaceuticals.

What is the difference between Process Control vs Instrument Technician?

AspectProcess ControlInstrument Technician
CredentialsTypically requires a degree or certification in process technology or control systemsUsually needs technical certifications or associate degrees in instrumentation or electronics
Work EnvironmentWorks in manufacturing plants, refineries, or chemical facilities focusing on system operationWorks on installing, maintaining, and repairing instrumentation equipment
Employer & IndustryCommonly employed in process industries like oil & gas, chemicals, and manufacturingEmployed across similar industries, often working alongside process control specialists

Process Control professionals focus on monitoring and managing entire control systems to ensure efficient operation, while Instrument Technicians specialize in maintaining and repairing the instrumentation devices that feed data into these systems. Both roles are essential in process industries and often collaborate closely.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a strong background in chemical, electrical, or mechanical engineering, along with knowledge of process dynamics and control theory. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and relevant certifications like ISA Certified Automation Professional are highly valuable. Analytical thinking, problem-solving, and effective communication skills help you optimize processes and collaborate across teams. These skills ensure operational efficiency, safety, and continuous improvement in industrial environments.

What are some typical challenges faced by professionals in Process Control, and how can they be managed?

Professionals in Process Control often face challenges such as maintaining system stability, troubleshooting unexpected process deviations, and integrating new technologies with legacy equipment. Managing these challenges requires strong analytical skills, attention to detail, and effective communication with both engineering and operations teams. Staying updated on industry best practices and participating in regular training can greatly help in anticipating issues and implementing efficient solutions.
More about Process Control jobs
What cities are hiring for Process Control jobs? Cities with the most Process Control job openings:
What are the most commonly searched types of Process Control jobs? The most popular types of Process Control jobs are:
What states have the most Process Control jobs? States with the most job openings for Process Control jobs include:
Infographic showing various Process Control job openings in the United States as of July 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 1% Temporary, and 3% Contract. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $74,515 per year, or $35.8 per hour.
Process Control Technician

Process Control Technician

Ellaway Blues Consulting

Fort Worth, TX โ€ข On-site

Other

PTO

Posted 11 days ago


Job description

Why Work With Us:

We offer a best-in-class work environment for our team, supporting their professional growth while providing a challenging, exciting, and safe workplace. From offering a robust benefits package to generous annual performance bonuses, PTO, and more, we live our core valuesโ€”teamwork, resiliency, and integrityโ€”reflecting our long-term commitment to our employees, communities, and the environment.


Position Overview:

We are seeking a Process Control Technician Specialist to provide hands-on support for the process control systems that drive our metal, alloy, and component-making facility. This role is designed for a skilled technician with experience in troubleshooting and maintaining PLCs, HMIs, and industrial process control systems.The ideal candidate will support daily plant operations, lead equipment-based improvements, and contribute to the implementation of OPEX projects and continuous improvement initiatives across a complex, high-tech manufacturing environment.


Essential Duties:

  • Provide hands-on technical support for plant process control systems, including routine checks, basic maintenance, and troubleshooting equipment or system faults.
  • Provide daily technical support for plant process control systems, including troubleshooting and maintaining PLCs, HMIs, VFDs, sensors, and safety systems to ensure smooth and safe operations.
  • Respond to process control-related issues as part of an on-call rotation,including after-hours support as needed.
  • Assist in implementing and maintaining standard operating procedures for process control systems and support response protocols.
  • Support troubleshooting efforts led by engineers to minimize downtime and ensure continuous improvement of system performance.
  • Document and report system issues,maintenance actions, and resolution outcomes to engineering leadership.
  • Perform routine inspections of process control equipment to identify and report wear,potential failure points, or improvement opportunities.
  • Support continuous improvement (CI) and OPEX projects by implementing changes to process control systems, improving equipment functionality, and reducing downtime.
  • Perform hands-on installation, testing, and calibration of process control componentsโ€”such as instrumentation, control panels, and field devices.
  • Read, interpret, and redline electrical schematics, P&IDs, panel layouts, and wiring diagrams for existing or modified systems.
  • Support the programming, configuration, and maintenance of process control platforms including Rockwell (Studio 5000), FactoryTalk View, and Siemens TIA Portal.
  • Conduct preventive and predictive maintenance of process control systems; perform software backups, maintain change logs, and document all control system activities.
  • Interface regularly with operators, maintenance, engineering, and EHS teams to ensure process control systems meet operational and safety requirements.
  • Assist with commissioning and startup of new or modified process control systems, ensuring compliance with performance specifications.
  • Use diagnostic tools (e.g., multimeters, oscilloscopes, network analyzers) to test and troubleshoot control signals and communications.
  • Collaborate with other technicians, operators, and engineering staff to support safe, efficient plant operations.
  • Support training efforts for maintenance and operations staff to improve system knowledge and troubleshooting capabilities.


Basic Qualifications:

  • Associate degree or equivalent technical certification in Electrical Engineering Technology, Industrial Automation, Mechatronics, or a related field.
  • 3+ years of hands-on experience working with PLC and HMI-based process control systems in an industrial or manufacturing environment.
  • Proficiency in reading, interpreting, and modifying control system documentation such as electrical drawings and schematics.
  • Hands-on experience with Rockwell (Allen-Bradley), Siemens, or similar process control platforms.
  • Familiarity with industrial communication protocols: EtherNet/IP, Profinet, Modbus TCP.
  • Comfortable working in an industrial environment with chemical,mechanical, and thermal processes.
  • Experience using diagnostic tools such as multimeters, loop calibrators, and signal simulators.


Desired Qualities:

  • 5+ years of process control or automation experience in a manufacturing setting.
  • Proactive, self-motivated, and comfortable taking ownership of process control-related issues.
  • Strong troubleshooting skills with an analytical approach to solving electrical/control problems.
  • Familiarity with robotics, vision systems, or motion control technologies is a plus.
  • Comfortable balancing multiple priorities and adapting to dynamic production demands.
  • Basic CAD skills for modifying electrical schematics (AutoCAD Electrical preferred).
  • Knowledge of SCADA systems and virtualized environments is a plus.
  • Excellent verbal and written communication skills; able to clearly document work and collaborate across departments.
  • Advanced proficiency in Microsoft Office tools, especially Excel and Outlook.