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Failure Analysis Engineer Jobs in Indiana (NOW HIRING)

ThyssenKrupp

Metallurgical

Lafayette, IN · On-site

$80K/yr

Experience in engine component failure analysis. * Metallurgical weld analysis experience. * Welding knowledge and hands-on welding experience is a plus for this engineering role. * Experience ...

Precise Systems

Junior Engineer

Crane, IN · On-site

Support acceptance testing, data collection, failure analysis, and root cause investigations. * Interface with cross-functional teams including engineering, logistics, production, and quality.

MONOSOL LLC

Senior Reliability Engineer

Portage, IN

The Senior Reliability Engineer will utilize data-driven methods and cross-functional collaboration ... Failure Analysis & Root Cause Investigation Lead or support root cause investigations for equipment ...

MONOSOL LLC

Senior Reliability Engineer

Portage, IN · On-site

The Senior Reliability Engineer will utilize data-driven methods and cross-functional collaboration ... Failure Analysis & Root Cause Investigation Lead or support root cause investigations for equipment ...

Precise Systems

Junior Engineer

Crane, IN · On-site

Support acceptance testing, data collection, failure analysis, and root cause investigations. * Interface with cross-functional teams including engineering, logistics, production, and quality.

smcnorthamerica

Quality Engineer

Noblesville, IN

$67K - $87K/yr

... failure analysis, CAD models and product documentation. · Develop quality system documentation, including procedures, work instructions and records. · Complete assigned tasks using predefined ...

smcnorthamerica

Quality Engineer

Noblesville, IN

$67K - $87K/yr

... failure analysis, CAD models and product documentation. · Develop quality system documentation, including procedures, work instructions and records. · Complete assigned tasks using predefined ...

SMC Corporation of America

Quality Engineer

Noblesville, IN · On-site

$67K - $87K/yr

PURPOSE This role is to provide quality engineering, continuous improvement, and documentation ... data, failure analysis, CAD models and product documentation. • Develop quality system ...

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Failure Analysis Engineer information

See Indiana salary details

$43.3K

$88.7K

$128.9K

How much do failure analysis engineer jobs pay per year?

As of Jun 25, 2026, the average yearly pay for failure analysis engineer in Indiana is $88,666.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,600.00 and $112,300.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What engineers make $300,000 a year?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often advanced certifications can earn $300,000 or more annually. High salaries are typically found in industries like aerospace, semiconductor, or energy, especially for those in leadership roles or with significant technical expertise.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What do failure analysis engineers do?

Failure analysis engineers investigate the causes of product or component failures by examining materials, manufacturing processes, and operational conditions. They use tools such as microscopy, testing equipment, and data analysis to identify root causes and recommend improvements to prevent future failures. This role often requires strong problem-solving skills and knowledge of engineering principles.

How much does a failure analysis engineer make at AMD?

A failure analysis engineer at AMD typically earns between $80,000 and $130,000 annually, depending on experience, location, and level of expertise. Salaries may also include bonuses and benefits, and the role often requires knowledge of failure analysis tools and semiconductor testing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What engineers make $500,000?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often working in high-demand industries such as aerospace, semiconductor, or automotive can reach or exceed a $500,000 annual salary. Achieving this level typically requires advanced degrees, certifications, and leadership responsibilities, often including bonuses and stock options.
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Failure Analysis Engineer jobs near you
Chemical Systems Technical Advisors #IN1285

Chemical Systems Technical Advisors #IN1285

Cummins

Columbus, IN • On-site

$146K - $168K/yr

Full-time

Posted 14 days ago

Cummins rating

8.1

Company rating: 8.1 out of 10

Based on 248 frontline employees who took The Breakroom Quiz

109th of 520 rated manufacturers

Job description


Provide problem resolution leadership for complex systems, and lead the development and improvement of work processes and systems across functions. Research, design, analyze, and perform testing and failure analysis of chemical-based products, including catalysts, substrates, sensors, batteries and fuel cells. Conduct extensive Chemical or Electrochemical Performance Testing to design tests that measure chemical transformation of species, selectivity, electric yield, response to chemical and physical environments in order to determine performance, durability of electrochemically active components. Examine and interpret test data using analysis methods to draw conclusions that influence hardware and controls design decisions and to provide information for computational tools development. Impact product design decisions through Product Function Modeling, Simulation and Analysis to predict the capability of a product's function relative to its system, sub-system and/or component level requirements. Lead the Characterization of Chemical Systems to design and conduct tests of physicochemical properties, including morphology, acid-base and redox properties, diffusion characteristic, impedance behaviors, solubility, and chemical poisoning, in order to aid in diagnostics and prediction of performance health of chemically active components. Design and construct laboratory equipment to simulate various aging exposures relevant to practice applications of active chemical components, including thermal cycling, chemical poisoning, and physical masking as part of Accelerated Aging Testing and Analysis. Perform simulation of chemical systems to determine chemical or electrochemical performance of chemically active components and systems via numerical modeling. Solve product problems using a process that protects the customer, determine the assignable cause, implement data-based solutions, identify systemic root causes, and recommend actions to prevent problem reoccurrence. Develop product systems validation plans from a variety of inputs to identify failure modes, while managing product risk and relative priority. Utilize experience with Product Verification and Validation Management to negotiate product requirements against capability to guide project scope and evaluate analytical simulation and physical test results that verify product capability and validate requirements. Assess legacy versus proposed system solution capabilities and product recommendations with technical documentation to support product decisions.
Responsibilities
Positions require a Master's degree in Chemical or Mechanical Engineering, or related field and 4 years of experience as a Chemical, Systems, Diagnostics or Controls Engineer or Technical Specialist, or related position. Alternatively, the employer will accept a Bachelor's degree in Chemical or Mechanical Engineering, or related field and 6 years of experience as a Chemical, Systems, Diagnostics or Controls Engineer or Technical Specialist, or related position. Experience to include: Exp to incl: Testing and failure analysis of chemical-based products, including batteries and fuel cells; Chemical or Electrochemical Performance Testing; Interpret test data to influence hardware and controls design decisions; Product Function Modeling, Simulation and Analysis; Characterization of Chemical Systems; Design laboratory equipment; Accelerated Aging Testing and Analysis; Simulation of chemical systems; Identify systemic root causes to solve product problems; Product Verification and Validation Management.
Qualifications
Start Date of Posting: 6/11/26
End Date of Posting: 6/26/26
Position: ON-SITE
Location: Columbus, IN
*Annual USD Salary Minimum - Maximum $146,536 - 168,000
About Us
Cummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law.

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About Cummins

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Cummins Inc., headquartered in Columbus, IN, US, is a global power leader that designs, manufactures, and distributes numerous power products and systems. With its genesis from as early as 1919, the company readily serves diverse industries such as transportation, industrial, generator drive, or marine applications, among others. At the heart of Cummins' operations, its key product lineup encompasses diesel & natural gas engines, generator sets, engine components, and filtration, emission solutions, and electrical power generation systems. Cummins deeply embodies core values of integrity, respect for diversity, teamwork, performance excellence, and social responsibility - all of which dynamically fuel their mission 'Making people's lives better by powering a more prosperous world'.

Industry

Transportation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Columbus, IN, US

Year founded

1919

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