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Failure Analysis Engineer Jobs in Indiana (NOW HIRING)

SMS group GmbH

Quality Engineer

Valparaiso, IN · On-site

$85 - $105/hr

Perform root cause investigations and failure analysis to identify recurring equipment issues and recommend corrective actions. * Coordinate with production, engineering, purchasing, and suppliers to ...

New

SMS group Inc

Quality Engineer

Valparaiso, IN · On-site

$61K - $79K/yr

Perform root cause investigations and failure analysis to identify recurring equipment issues and recommend corrective actions. * Coordinate with production, engineering, purchasing, and suppliers to ...

SMS group Inc

Quality Engineer

Valparaiso, IN · On-site

$70 - $100/hr

Perform root cause investigations and failure analysis to identify recurring equipment issues and recommend corrective actions. * Coordinate with production, engineering, purchasing, and suppliers to ...

thyssenkrupp

Metallurgical Engineer

Lafayette, IN · On-site

$80K/yr

Job Summary The Metallurgical Engineer will support the concept, development, and design of large ... Perform failure analysis on engine components and systems. * Conduct product audits and ...

SunCoke Energy

Engineer - Maintenance

East Chicago, IN · On-site

Lead Root Cause Failure Analysis (RCFA) * Equipment repair plans/procedures in coordination with equipment suppliers and engineering * Supervise technicians * Obtain specialty components, fixtures or ...

Pae

Digital Component Engineer

Crane, IN · Hybrid

$120K - $190K/yr

Understand electrical test methods and techniques, radiations effects, failure analysis tools and ... Digital Component Engineering experience with a focus on quality and reliability standards and ...

Amentum

Digital Component Engineer

Crane, IN · On-site

$120 - $190/hr

Understand electrical test methods and techniques, radiations effects, failure analysis tools and ... Digital Component Engineering experience with a focus on quality and reliability standards and ...

Amentum

Digital Component Engineer

Crane, IN · On-site

$120K - $190K/yr

Understand electrical test methods and techniques, radiations effects, failure analysis tools and ... Digital Component Engineering experience with a focus on quality and reliability standards and ...

SunCoke Energy

Engineer - Maintenance

East Chicago, IN · On-site

Lead Root Cause Failure Analysis (RCFA) * Equipment repair plans/procedures in coordination with equipment suppliers and engineering * Supervise technicians * Obtain specialty components, fixtures or ...

Tremco Construction

Process Engineer

Fort Wayne, IN · On-site

$65K - $75K/yr

Develop and maintain Process Failure Mode Effect Analysis for areas of responsibility. * Improves ... Programming a plus. * Experience with Manufacturing Execution Systems preferred. * Design and ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Indiana

Failure Analysis Engineer information

See Indiana salary details

$43.3K

$88.7K

$128.9K

How much do failure analysis engineer jobs pay per year?

As of Aug 26, 2026, the average yearly pay for failure analysis engineer in Indiana is $88,666.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,600.00 and $112,300.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Senior roles or those with specialized skills in materials or electronics can earn higher salaries, often exceeding $120,000 annually.
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Indiana as of August 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $88,666 per year, or $42.6 per hour.

Failure Analysis Lab Engineer

StarPlus Energy LLC

Kokomo, IN • On-site

$65 - $95/hr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago

Job description

Salary within the posted range is commensurate with experience and qualifications.

Our benefits include medical, dental, vision, and life insurance, short and long-term disability, PTO, 401K with company match.

STARPLUS ENERGY LLC is an electrifying joint venture between Samsung and Stellantis. With a focus on innovation and excellence, we deliver cutting‑edge solutions that empower the automotive industry as we transition towards an electric future. As a member of our team, you will play a vital role in fostering our company’s positive, diverse, and collaborative culture by helping us build and maintain a safe and effective One Team, One Mission organization. Join our vision of becoming the world’s leading provider of energy solutions for e‑mobility.

Position Summary:

The Failure Analysis (FA) Laboratory Engineer is responsible for executing failure analysis activities on products and materials to identify root causes of failures and support product reliability improvements. This position reports to the Failure Analysis Laboratory Supervisor and is responsible for operating advanced analytical equipment, including CT scanners, SEM microscopes, and other laboratory instruments, to investigate defects and characterize failure mechanisms. The engineer performs safe product disassembly, interprets analytical results, maintains laboratory equipment and calibration, and ensures compliance with laboratory procedures and safety standards while supporting cross‑functional teams in driving corrective actions and continuous improvement.

  • Follow test procedures carefully and completely
  • Follow safety guidelines of the laboratory
  • Handle logistics of defective product in and out of the laboratory
  • Inspection of the product to evaluate conformance and non-conformance performance and analyze defects to understand the root cause
  • Provide data from equipment in the optimal format for analysis
  • Proper scrapping of the post-analysis product, following strictly the safety and environment guideline and regulation
  • Perform other position related duties as assigned
Qualifications:Basic:
  • Bachelor of Science in Chemical or Electrical Engineering from an ABET accredited university or equivalent (Bachelor's degree in Aerospace/Aeronautical, Mechanical, Materials, Metallurgical, Mechatronics or related to STEM major may also be considered with technical industry experience)
  • Must be eligible to work in the United States
  • Travel may be required up to 20 percent, the ideal candidate will be able to travel, with reasonable prior notice as required (domestic and/or international)
  • Ability to work overtime, weekends, or holidays as required
  • Proficient in Microsoft Office
  • Excellent organization, written and oral communication skills
  • Ability to closely follow instructions accurately and completely
  • Attention to detail and accurate data collection
  • Demonstrated technical problem-solving ability
  • Goal oriented self-starter
Preferred:
  • Master’s degree in Chemical or Electrical Engineering from an ABET accredited university or equivalent
  • Experience in continuous improvement systems and lean manufacturing methodology and implementation
  • Shainin Red X / Six Sigma Certification
  • Extensive knowledge in Data Analytics utilizing MS Excel, MS Access or other database applications
  • Good working knowledge of Google Suite software programs
  • Lab experience with high safety standard
Working Conditions:
  • Ability to walk and stand for extended periods of time
  • Ability to work around the potential exposure to dust and chemicals
  • Ability to wear appropriate PPE as deemed essential for the job function
  • Ability to lift up to 50 pounds
  • To safely perform the essential functions of the position you must be able to distinguishcolors
  • Ability to use all tools and equipment required for Cell Teardown and Module Teardown

STARPLUS ENERGY, LLC promotes an equal employment opportunity workplace which includes reasonable accommodations of other qualified disabled applications and employees. Please see your Human Resources Director should you have any questions about these job duties.

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