ZipRecruiter

Log In

1

Failure Analysis Engineer Jobs (NOW HIRING)

Intellectt INC

Failure Analysis Engineer

Newark, DE · On-site

Failure Analysis Engineer Location: Newark, DE Type: W2 Contract Industry: Medical Devices We are looking for a Failure Analysis Engineer with experience in troubleshooting medical devices ...

Amphenol TCS

Failure Analysis Engineer

Nashua, NH · On-site

Failure Analysis Engineer Location: Nashua, NH Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

Failure Analysis Engineer Department: L10 /L11 Test Engineering Employment Type: Full Time Location: 868 Description FII USA, Inc ., a Foxconn Technology Group Company, is seeking a Failure Analysis ...

Amphenol TCS

Failure Analysis Engineer

Yocumtown, PA · On-site

Failure Analysis Engineer Location: Etters, PA Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

DEKA

Failure Analysis Engineer

Manchester, NH · On-site

How you will make an impact as a Failure Analysis Engineer: * Join a skilled team of investigators reviewing device issues reported from the field and diagnosing potential issues with regard to ...

next page

Showing results 1-20

All JobsFailure Analysis Engineer Jobs

Failure Analysis Engineer information

See salary details

$45.5K

$93.2K

$135.5K

How much do failure analysis engineer jobs pay per year?

As of Aug 4, 2026, the average yearly pay for failure analysis engineer in the United States is $93,179.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,000.00 and $118,000.00 per year, depending on experience, location, and employer.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, education, and location. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like aerospace, electronics, or manufacturing.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
More about Failure Analysis Engineer jobs
What cities are hiring for Failure Analysis Engineer jobs? Cities with the most Failure Analysis Engineer job openings:
What are the most commonly searched types of Failure Analysis Engineer jobs? The most popular types of Failure Analysis Engineer jobs are:
Who are the top companies hiring for Failure Analysis Engineer jobs? The top employers for Failure Analysis Engineer jobs are:
What states have the most Failure Analysis Engineer jobs? States with the most job openings for Failure Analysis Engineer jobs include:
What job categories do people searching Failure Analysis Engineer jobs look for? The top searched job categories for Failure Analysis Engineer jobs are:
What are popular job titles related to Failure Analysis Engineer jobs? For Failure Analysis Engineer jobs, the most frequently searched job titles are:
Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in the United States as of July 2026, with employment types broken down into 79% Full Time, 12% Part Time, and 9% Contract. Highlights an 76% Physical, 4% Hybrid, and 20% Remote job distribution, with an average salary of $93,179 per year, or $44.8 per hour.

Failure Analysis Engineer

Intellectt INC

Newark, DE • On-site

Contractor

Re-posted 6 days ago

Job description

Hiring: Failure Analysis Engineer
Location: Newark, DE
Type: W2 Contract
Industry: Medical Devices
We are looking for a Failure Analysis Engineer with experience in troubleshooting medical devices, performing root cause analysis, and supporting quality investigations.
 
Key Responsibilities:
  • Investigate Out-of-Box Failures (OOBFs) and field failures.
  • Perform electrical and mechanical troubleshooting.
  • Conduct Root Cause Analysis (5 Whys, Fishbone, Fault Tree).
  • Analyze schematics, drawings, logs, and diagnostic data.
  • Identify electrical, mechanical, manufacturing, supplier, or installation issues.
  • Support CAPA activities and work with R&D, Manufacturing, Service, and Quality teams.
 
Requirements:
  • 3–5+ years of relevant engineering experience.
  • Experience in Failure Analysis and Root Cause Analysis (RCA).
  • Strong electrical and mechanical troubleshooting skills.
  • Ability to read electrical schematics and mechanical drawings.
  • Medical Device or regulated manufacturing experience preferred.