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Failure Analysis Engineer Jobs (NOW HIRING)

Descripcion Puesto en Samtec, Inc Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering is ...

Job Summary To support our extraordinary teams who build great products and contribute to our growth, we're looking to add a Failure Analysis Engineer located in Salt Lake City, UT. In this role, the ...

We have an opportunity for a forward-thinking and especially motivated Silicon Failure Analysis Engineer! As a member of our dynamic group, you will have the rare and great opportunity to work on ...

Failure Analysis Engineer

San Jose, CA · On-site

$76K - $121K/yr

Description Silicon level Failure Analysis Engineer will perform device level failure analysis to support RMA and customer issues. Responsibilities: • Performing fault isolation and defect analysis ...

We have an opportunity for a forward-thinking and especially motivated Silicon Failure Analysis Engineer! As a member of our dynamic group, you will have the rare and great opportunity to work on ...

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Failure Analysis Engineer information

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$45.5K

$93.2K

$135.5K

How much do failure analysis engineer jobs pay per year?

As of Jun 24, 2026, the average yearly pay for failure analysis engineer in the United States is $93,179.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,000.00 and $118,000.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What engineers make $300,000 a year?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often advanced certifications can earn $300,000 or more annually. High salaries are typically found in industries like aerospace, semiconductor, or energy, especially for those in leadership roles or with significant technical expertise.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What do failure analysis engineers do?

Failure analysis engineers investigate the causes of product or component failures by examining materials, manufacturing processes, and operational conditions. They use tools such as microscopy, testing equipment, and data analysis to identify root causes and recommend improvements to prevent future failures. This role often requires strong problem-solving skills and knowledge of engineering principles.

How much does a failure analysis engineer make at AMD?

A failure analysis engineer at AMD typically earns between $80,000 and $130,000 annually, depending on experience, location, and level of expertise. Salaries may also include bonuses and benefits, and the role often requires knowledge of failure analysis tools and semiconductor testing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What engineers make $500,000?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often working in high-demand industries such as aerospace, semiconductor, or automotive can reach or exceed a $500,000 annual salary. Achieving this level typically requires advanced degrees, certifications, and leadership responsibilities, often including bonuses and stock options.
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Failure Analysis Engineer

Failure Analysis Engineer

Samtec

Colorado Springs, CO • On-site

$80K - $110K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago


Samtec rating

8.4

Company rating: 8.4 out of 10

Based on 8 frontline employees who took The Breakroom Quiz

22nd of 139 rated electronics manufacturers


Job description

Descripcion
Puesto en Samtec, Inc

 Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering is rolling up your sleeves, tearing things apart, and figuring out exactly why they broke, you belong here. We are seeking a collaborative, hands-on engineer who thrives in a working laboratory environment. This position is ideal for an inquisitive, detail-oriented professional who wants to be directly involved with advanced instrumentation and drive real-world engineering solutions.

 Essential Functions/ Responsibilities: 

  1. Understand the customers' failure description and perform failure analysis on optical-electronic devices.
  2. Generate analysis reports that clearly present root cause findings to our partners in development, production and quality.
  3. Take ownership of laboratory equipment. Investigate, recommend and purchase new measurement and inspection systems based upon ROI and throughput requirements.
  4. Understanding of electrical measurement methods such as DC measurements, oscilloscopes and frequency generators.
  5. Perform environmental stress testing like temperature cycling, high temperature storage and damp heat exposure.
  6. Develop and improve existing failure analysis methods as well as developing new internal techniques and relationships with external labs.
  7. Become proficient in skill sets that allow for beginning to end root cause failure analysis investigation that may span across various teams and analysis techniques.
  8. Review failure analysis results and offer solutions and improvements based on statistical background and knowledge base.
  9. This position involves hands-on cleanroom and laboratory work to make real-time observations.
  10. Must be able to work independently as well as to interact with colleagues, customers, and vendors to achieve objectives.
  11. Knowledge of software development and programming skills is a plus.

 "The responsibilities as defined are intended to serve as a general guideline for this position. Associates may be asked to perform additional tasks depending on strengths and capabilities" 
Required Experience: 

  1. 1 - 3 years' experience in physical failure analysis or related field.
  2. Demonstrated hands on experience in physical failure analysis and localization techniques such as, Microscopy, Sample preparation (decapsulation), X-Ray, SEM/EDX, Electrical Test, Fault Localization as well as an understanding of the equipment and materials that are used in the industry.

 Preferred Education: 

  1. Bachelor's degree in Electrical/Electronics/Microelectronics Engineering, Material Science, Chemistry or equivalent is required.

Physical Requirements:

  1. Ability to sit for extended periods while performing detailed analysis and working with laboratory instrumentation
  2. Ability to stand intermittently throughout the day while conducting lab procedures or equipment setup
  3. Ability to lift and/or move materials and equipment up to approximately 30 pounds
  4. Manual dexterity to handle small components and operate laboratory tools and precision instruments
  5. Visual acuity to perform detailed inspections, including microscope-based analysis
  6. Ability to work in a laboratory and cleanroom environment, including wearing required personal protective equipment (PPE)
  7. Ability to bend, reach, and maneuver as needed to access equipment and perform testing procedures 

 Salary and benefit offerings:

This is a day shift position. The salary range for this position is $80,000 - $110,000 per year plus inclusive of applicable bonuses and commensurate with experience. Samtec's generous benefits package includes medical (HSA/PPO) dental, vision, group life, AD&D, short- and long-term disability, EAP, 401K match, profit sharing, plus other voluntary options, as well as paid time off. 

 About Samtec: 

Founded in 1976, Samtec is a privately held, $950 million global manufacturer of a broad line of electronic interconnect solutions, including High-Speed Board-to-Board, High-Speed Cables, Mid-Board and Panel Optics, Precision RF, Flexible Stacking, and Micro/Rugged components and cables. Samtec Technology Centers are dedicated to developing and advancing technologies, strategies and products to optimize both the performance and cost of a system from the bare die to an interface 100 meters away, and all interconnect points in between. With 40+ international locations and products sold in more than 125 different countries, Samtec's global presence enables its unmatched customer service. 

Samtec is the industry-leading provider of mid-board optical transceiver solutions. This growing and comprehensive family of products provides reliable signal integrity over an extended distance in chip-to-chip, board-to-board, on-board and system-to-system connectivity. Optical products are offered with Samtec's Sudden Service - full engineering support, online tools and a service attitude that is unmatched.  

SAMTEC, Inc. is an Equal Opportunity Employer and committed to creating a diverse environment. All employment decisions at Samtec are based in business needs, job requirements and individual qualifications, without regard to race, color, religion or belief, national, social or ethnic origin, pregnancy or parental status, age, disability, sexual orientation, gender and/or gender identity/expression, marital status, past or present military service, family medical history or genetic information, or any other status protected by applicable laws.

Applicants must be eligible to work in the US on an unrestricted basis for any employer. 

This position will remain open until filled.


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About SAMTEC

Sourced by ZipRecruiter

Industry

Electrical equipment, appliance, and component manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

New Albany, IN, US

Year founded

1976

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