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Failure Analysis Engineer Jobs in Austin, TX (NOW HIRING)

Failure Analysis Engineer Location: Austin, TX Type: Direct Hire Requirements: * BS in Mechanical, Electrical engineering or similar field, MS is a plus * 3+ years' semiconductor related F/A work ...

Failure Analysis Engineer Location: Austin, TX Type: Direct Hire Requirements: * BS in Mechanical, Electrical engineering or similar field, MS is a plus * 3+ years' semiconductor related F/A work ...

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Failure Analysis Engineer information

See Austin, TX salary details

$45.1K

$92.4K

$134.3K

How much do failure analysis engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for failure analysis engineer in Austin, TX is $92,360.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,400.00 and $117,000.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Senior roles or those with specialized skills in materials or electronics can earn higher salaries, often exceeding $120,000 annually.

What are the most commonly searched types of Failure Analysis Engineer jobs in Austin, TX?

The most popular types of Failure Analysis Engineer jobs in Austin, TX are:

What are popular job titles related to Failure Analysis Engineer jobs in Austin, TX?

For Failure Analysis Engineer jobs in Austin, TX, the most frequently searched job titles are:

What cities near Austin, TX are hiring for Failure Analysis Engineer jobs?

Cities near Austin, TX with the most Failure Analysis Engineer job openings:

Infographic showing various Failure Analysis Engineer job openings in Austin, TX as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $92,360 per year, or $44.4 per hour.

Failure Analysis Engineer

System One

Austin, TX • On-site

Other

Medical, Dental, Vision, Life, Retirement

Re-posted 8 days ago


Job description

Job Title: Failure Analysis Engineer Location: Austin, TX Type: Direct Hire Requirements:

  • BS in Mechanical, Electrical engineering or similar field, MS is a plus
  • 3+ years’ semiconductor related F/A work using FIB/SEM tool
  • Experience with other microscopy tools (AFM, EDS, EBSD) is a plus
  • Data-driven mindset with attention to detail
  • Excellent verbal communication and technical writing skills
  • Thrives in a fast-paced environment with occasional weekend work

Responsibilities:

  • Perform FIB cross-sectioning, SEM imaging, and EDS analysis on thermoelectric thin-film devices and process monitor samples
  • Lead failure investigation workflows: define hypotheses, select appropriate analytical techniques, and drive root cause identification
  • Correlate physical/structural findings with electrical characterization data (IV, resistance, impedance) to close the loop on device failures
  • Document analysis results in clear technical reports with actionable process feedback
  • Interface directly with process engineering and device teams to translate findings into yield improvement actions
  • Coordinate and schedule access to university-hosted analytical facilities (FIB/SEM, AFM, etc.), manage sample logistics, and ensure efficient utilization of allocated tool time
  • Serve as primary liaison with university nanofabrication/characterization facility staff to maintain access agreements and resolve scheduling or sample preparation issues

System One, and its subsidiaries including Joulé and Mountain Ltd., are leaders in delivering outsourced services and workforce solutions across North America. We help clients get work done more efficiently and economically, without compromising quality. System One not only serves as a valued partner for our clients, but we offer eligible employees health and welfare benefits coverage options including medical, dental, vision, spending accounts, life insurance, voluntary plans, as well as participation in a 401(k) plan.

System One is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), sexual orientation, gender identity, age, national origin, disability, family care or medical leave status, genetic information, veteran status, marital status, or any other characteristic protected by applicable federal, state, or local law.

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About System One

Sourced by ZipRecruiter

System One helps employers get work done more efficiently and economically without compromising quality. Over our 35+ year history, we've helped connect thousands of talented people with innovative companies. The excitement of a perfect fit motivates us every single day.

Industry

Business consulting services and recruiting and staffing services

Company size

5,001 - 10,000 Employees

Headquarters location

Pittsburgh, PA, US