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Failure Analysis Engineer Jobs in Spring, TX (NOW HIRING)

Foxconn

Failure Analysis Engineer

Houston, TX · On-site

NPI build defective boards debugging, analysis and repair. * Work with product engineering team to figure out production issue (Including SMT and PCBA assembly). * Come out failure analysis report ...

Protouch Staffing

Electrical Engineer

Conroe, TX · On-site

$75K - $150K/yr

Collaborate with engineers and laboratory personnel to perform testing and failure analysis. * Reconstruct incidents and determine root causes using engineering principles. * Prepare technical ...

NOVA PERSONNEL LLC

Debug Technician

Houston, TX · On-site

Working in an engineering lab environment and reporting to the Failure Analysis Engineering Manager, the Debug Technician will perform component-level troubleshooting, repair electronic assemblies ...

Erdos Miller Inc

Senior Electrical Engineer

Houston, TX

$102K - $133K/yr

Electrical / Electronics Engineer Who We Are We design and manufacture industry-leading directional ... Failure Analysis The only way to make something better is to understand why it failed. You will ...

Erdos Miller Inc

Senior Electrical Engineer

Houston, TX · On-site

$140K - $150K/yr

Electrical / Electronics Engineer Who We Are We design and manufacture industry-leading directional ... Failure Analysis The only way to make something better is to understand why it failed. You will ...

Erdos Miller

Senior Electrical Engineer

Houston, TX · On-site

Salary: $140k-$150k DOE Electrical / Electronics Engineer Who We Are We design and manufacture ... Failure Analysis The only way to make something better is to understand why it failed. You will ...

Foxconn Industrial Internet - FII

Quality Engineer

Houston, TX · On-site

$68K - $88K/yr

Quality Assurance Engineer Location: Houston TX Employment Type: Full-time Overview: We are seeking ... The ideal candidate has a strong background in hardware testing, failure analysis, and quality ...

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Failure Analysis Engineer information

See Spring, TX salary details

$40.5K

$82.9K

$120.6K

How much do failure analysis engineer jobs pay per year?

As of Jul 3, 2026, the average yearly pay for failure analysis engineer in Spring, TX is $82,919.00, according to ZipRecruiter salary data. Most workers in this role earn between $62,300.00 and $105,000.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
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What cities near Spring, TX are hiring for Failure Analysis Engineer jobs? Cities near Spring, TX with the most Failure Analysis Engineer job openings:
Failure Analysis Engineer jobs near you
Failure Analysis Engineer

Failure Analysis Engineer

Foxconn

Houston, TX • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 26 days ago

Foxconn rating

6.8

Company rating: 6.8 out of 10

Based on 32 frontline employees who took The Breakroom Quiz

105th of 141 rated electronics manufacturers

Job description

JOB FUNCTION    
Responsible for investigating and determining the root causes of failures in electronic components and assemblies during manufacturing and after production. Perform failure analysis such as cross-section, Scanning Acoustic Microscopy (SAM), etc.

RESPONSIBILITIES

  • Perform reliability tests and data analysis to determine life distribution, failure rate, MTTF, etc.

  • Perform failure analysis such as cross-sectioning, C-SAM, X-ray to identify root failure causes.

  • Prepare failure analysis report to address failure root causes.

  • Execute production defective PCBA boards repair.

  • NPI build defective boards debugging, analysis and repair.

  • Work with product engineering team to figure out production issue (Including SMT and PCBA assembly).

  • Come out failure analysis report, repairing document.

  • Perform other duties as assigned by supervisor.

QUALIFICATIONS

EDUCATION:          Bachelor's or Master's degree in Electrical Engineering, Mechanical Engineering, or a related field is typically required.
EXPERIENCE:        New graduate of Bachelor's or Master's degree in Electrical Engineering,  Mechanical Engineering, or a related field or                                    four years of experience on failure analysis.
SKILLS:                 Failure analysis knowledge, cross-sectioning skill, C-SAM skill and knowledge, strong communication and                                                         documentation skill.

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