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Failure Analysis Engineer Jobs in Spring, TX (NOW HIRING)

Foxconn Assembly LLC

QA Engineer - IB4

Houston, TX · On-site

QA Engineer - IB4 Locations: Houston (IB4) Business Units: CESBG Job Classification: Exempt Summary ... The ideal candidate has a strong background in hardware testing, failure analysis, and quality ...

Venturegloballng

Lead Engineer, Rotating Equipment

Houston, TX · On-site

$97K - $128K/yr

Principal Engineer, Rotating Equipment Located: Houston Summary We are seeking a Lead Engineer ... Root Cause Failure Analysis (RCFA): With expertise in relevant techniques to adequately lead RCFA ...

Mahindra Tractors

FIELD QUALITY ENGINEER

Houston, TX · On-site

Field Quality Engineer LOCATION: Houston, TX DIRECT REPORTS: No FLSA STATUS: Exempt REPORTS TO ... Independent exposure to parts Failure Analysis and problem resolution. * Able to inspect parts as ...

Flowserve

Production Planner/ Project Engineer

Pasadena, TX · On-site

$70K - $95K/yr

As a Mechanical Project Engineer, you will manage end-to-end pump overhaul, repair, and engineering ... Conduct root cause failure analyses (RCFA) and diagnostic assessments on disassembled centrifugal ...

Flowserve

Production Planner/ Project Engineer

Pasadena, TX

$70K - $95K/yr

As a Mechanical Project Engineer, you will manage end-to-end pump overhaul, repair, and engineering ... Conduct root cause failure analyses (RCFA) and diagnostic assessments on disassembled centrifugal ...

TEXAS PIPE AND SUPPLY COMPANY

Valve Engineer

Houston, TX · On-site

Compliance and failure analysis to improve reliability of the brand. The role ensures valves meet ... Provide engineering support through our field service team during installation, commissioning, and ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Spring, TX

Failure Analysis Engineer information

See Spring, TX salary details

$40.5K

$82.9K

$120.6K

How much do failure analysis engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for failure analysis engineer in Spring, TX is $82,919.00, according to ZipRecruiter salary data. Most workers in this role earn between $62,300.00 and $105,000.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Senior roles or those with specialized skills in materials or electronics can earn higher salaries, often exceeding $120,000 annually.
More about Failure Analysis Engineer jobs

What cities near Spring, TX are hiring for Failure Analysis Engineer jobs?

Cities near Spring, TX with the most Failure Analysis Engineer job openings:

Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Spring, TX as of August 2026, with employment types broken down into 84% Full Time, 14% Part Time, and 2% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $82,919 per year, or $39.9 per hour.

Reliability Maintenance Engineer

Pilot Chemical Co.

Houston, TX

$94K - $119K/yr

Full-time

Re-posted 6 days ago

Job description

RELIABILITY MAINTENANCE ENGINEER
Role Summary
This role manages the Mechanical Integrity, PM and PdM programs for the plant. Collects and analyzes process equipment performance data to extend equipment life. Performs failure analysis on process equipment to determine corrective actions to prevent failures and extend equipment life. Works with project engineering during all phases of capital projects to ensure equipment reliability and maintenance considerations are taken into account and is the site maintenance representative on the project.
Key Responsibilities
  • Responsible for the gathering and analysis of plant reliability data.
  • Serves as the liaison between the plant and project engineering for capital projects.
  • Responsible for maintaining the PM programs including documentation.
  • Responsible for failure analysis and development of recommendations to prevent reoccurrence.
  • Maintain critical equipment list.
  • Owner of Mechanical Integrity Program.
  • Owner of Car Seal Program.
  • Owner of the MOC Program.
  • Works with maintenance personnel to implement improvements to equipment.
  • Manages reliability improvement projects.
  • Develop Project Charters for maintenance related capital funding requests.
  • PSM program compliance focal point specifically related to mechanical or reliability components.
  • Provide technical support and training on new equipment.
  • Ensure that the facility equipment and machines are maintained properly and working correctly.
  • Coordinate work performed by outside contractors, vendors, and engineering consultants.
  • Assist in resolving all technical maintenance issues.
  • Write, review, and recommend improvements to Standard Operating Procedures, especially those pertaining to maintenance. Maintain and develop plant drawings and standards as appropriate.
  • Ensure the organization complies with safety regulations while maintenance takes place.
  • Maintain and develop plant drawings, standards, and procedures as appropriate.
Competencies
Required:
  • Minimum of a BS in Engineering, preferably mechanical or chemical.
  • At least 2 years of industrial experience, preferably in a chemical manufacturing facility.
  • Demonstrated field experience in analyzing and determining needed corrective action in maintenance and project areas including leadership abilities.
  • Demonstrate knowledge of PSM Elements and experience implementing and maintaining Mechanical Integrity and PM programs.
  • Demonstrated knowledge and understanding of ASME code for vessels and piping.
  • Familiarity with managing plant equipment using a computer-based maintenance management system.
  • Proven verbal and written communication skills.
  • Proven team player with good peer, subordinate and superior relationship skills.
  • Demonstrated understanding of failure analysis.
  • Demonstrated ability in continuous improvement.
  • Budgeting and accounting skills necessary to cost effectively manage projects and maintenance.
  • Ability to make progress on multiple concurrent tasks.
  • Ability to balance short and long-term plant needs.
  • Excellent organizational skills and attention to detail.
  • Ability to prioritize tasks and to delegate them when appropriate.
  • Due to the safety-sensitive nature of this job, the incumbent must take and pass regular and routine chemical dependency tests.
Recommended:
  • Advanced courses in engineering and seminars in specific maintenance or project management areas.
  • Maintenance related experience in a PSM chemical manufacturing facility.
  • Familiarity with electrical, piping, mechanical, RAGAGEP, NFPA, ISA standards.
  • Strong background in project and / or maintenance management.
  • Certification in maintenance or project supervisory training.
  • Successful experience in capital project execution and management.
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