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Failure Analysis Engineer Jobs in Spring, TX (NOW HIRING)

This position is primarily responsible for developing mechanical engineering designs, technical specifications, equipment lists, general arrangements, failure analysis, engineering studies, creating ...

Support failure analysis investigations and translate findings into corrective design actions * Ensure compliance with API 11AX and related standards Skills Required: * Strong mechanical engineering ...

Bachelor's degree in Electrical Engineering, Mechanical Engineering, Computer Engineering ... Assesses component reliability by analyzing supplier-provided failure rate data, conducting ...

This position is primarily responsible for developing mechanical engineering designs, technical specifications, equipment lists, general arrangements, failure analysis, engineering studies, creating ...

The Test Engineer will be based in Louisville, KY and is responsible for implementing and ... Support production with failure analysis, tester debugging, reduction of false failures and ...

The Test Engineer will be based in Louisville, KY and is responsible for implementing and ... Support production with failure analysis, tester debugging, reduction of false failures and ...

Sr. PCBA Process Engineer

Houston, TX · On-site

$99K - $128K/yr

Perform failure analysis and develop solutions for failures. QUALIFICATIONS: EDUCATION: * Bachelor's degree in Electrical Engineering (BSEE), Mechanical Engineering (ME), Industrial Engineering (IE ...

Reporting to the Failure Analysis Engineering Manager, the Debug Technician's role conducts, tests, and troubleshoots electronic product, components, and systems to ensure production quality ...

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Failure Analysis Engineer information

See Spring, TX salary details

$40.5K

$82.9K

$120.6K

How much do failure analysis engineer jobs pay per year?

As of Jul 3, 2026, the average yearly pay for failure analysis engineer in Spring, TX is $82,919.00, according to ZipRecruiter salary data. Most workers in this role earn between $62,300.00 and $105,000.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
What cities near Spring, TX are hiring for Failure Analysis Engineer jobs? Cities near Spring, TX with the most Failure Analysis Engineer job openings:

Product Engineer (SW)

Foxconn Industrial Internet - FII

Houston, TX • On-site

Full-time

Posted 17 days ago


Job description

Job Summary:
  • Key Responsibilities include NPI Introduction, BOM Creation/Management, Packaging definition and validation, Engineering Change management and Shop Floor system setup and maintenance.
  • Coaches operators on proper use of fixtures/tooling/etc. creation of the budget draft – for SECN (Customer change request), ability to Analyze effectiveness of policies/products and establishes future direction for functional policies and programs or products that affect company.

Responsibilities:
  • NPI activities, process failure analysis
  • BOM creation/management/Engineering Change management in SAP
  • Tooling definition/development for production
  • Tooling definition/development for production
  • Shop Floor system setup and maintenance

Qualifications:
Education:
  • Successful completion of 4-years of high school, or equivalent, plus completion of two years of college or graduation from a two-year technical college with an associate’s degree
  • Successful completion of 4 years of college with a bachelor’s degree in Mechanical Engineering, Industrial Engineering or related filed.

License(s) or Certificate(s) required (if applicable)
  • Six Sigma Green/Black Belt or Certified Manufacturing Engineer (CMfgE) is a plus
Experience:
  • 3 plus years of experience in manufacturing or product engineering roll preferably in Electronics or hardware industry.
Skills:
  • Hands on experience with BOM Systems, preferably SAP-S4 Hana, familiarity with packaging design, tooling/fixture design, Quality Tools like Ishikawa diagram or Kaizen/Lean knowledge, FMEA (Failure Mode and Effects Analysis) database/SQL knowledge, MS office applications.

 

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