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Failure Analysis Engineer Jobs in Spring, TX (NOW HIRING)

Mahindra Tractors

FIELD QUALITY ENGINEER

Houston, TX · On-site

Field Quality Engineer LOCATION: Houston, TX DIRECT REPORTS: No FLSA STATUS: Exempt REPORTS TO ... Independent exposure to parts Failure Analysis and problem resolution. * Able to inspect parts as ...

Jobtailor

Principal Integrity Engineer

Houston, TX · On-site

$150 - $230/hr

Lead failure analysis investigations and liaise with labs/vendors. Liaise with specialized engineering disciplines for resolution of integrity related concerns. Provide expert guidance on ...

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Showing results 21-40

All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Spring, TX

Failure Analysis Engineer information

See Spring, TX salary details

$40.5K

$82.9K

$120.6K

How much do failure analysis engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for failure analysis engineer in Spring, TX is $82,919.00, according to ZipRecruiter salary data. Most workers in this role earn between $62,300.00 and $105,000.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Senior roles or those with specialized skills in materials or electronics can earn higher salaries, often exceeding $120,000 annually.
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Spring, TX as of August 2026, with employment types broken down into 78% Full Time, and 22% Contract. Highlights an 100% In-person job distribution, with an average salary of $82,919 per year, or $39.9 per hour.

POD Test Engineer - IB4

Foxconn Industrial Internet - FII

Houston, TX • On-site

Full-time

Re-posted 24 days ago

Job description

POD Test Engineer
Position Summary
The POD Test Engineer is responsible for supporting, maintaining, and improving server rack test operations within the POD environment. This role ensures test readiness, production stability, failure analysis, process optimization, and continuous improvement of system-level testing for AI and Data Center products. The engineer serves as the technical interface between Manufacturing, Quality, Facilities, Software, and Customer Engineering teams to achieve production and quality targets.
Key Responsibilities
Production Test Support
  • Support daily POD operations and ensure maximum test station uptime.
  • Monitor production performance, throughput, cycle time, and first pass yield (FPY).
  • Provide technical support for AST, FLA, FCT, FC2, IOT, IST, FPF, NVL, ORT, and other validation processes.
  • Ensure test systems, racks, fixtures, and infrastructure remain operational and available.
Failure Analysis & Troubleshooting
  • Perform root cause analysis of test failures.
  • Debug hardware, software, network, and infrastructure-related issues.
  • Analyze logs, diagnostic reports, BMC data, and test results.
  • Drive corrective and preventive actions (CAPA) to improve yield and reliability.
  • Support customer escalations and provide technical updates.
Process Improvement
  • Identify opportunities to improve test coverage, cycle time, and production efficiency.
  • Develop and implement automation solutions for reporting, monitoring, and diagnostics.
  • Drive continuous improvement initiatives focused on quality and operational excellence.
  • Participate in DOE activities and process validation.
New Product Introduction (NPI)
  • Support NPI builds, engineering validation, and manufacturing ramp activities.
  • Validate test procedures, software releases, fixtures, and station configurations.
  • Collaborate with cross-functional teams to ensure manufacturing readiness.
Documentation & Reporting
  • Create and maintain SOPs, work instructions, troubleshooting guides, and engineering reports.
  • Generate daily, weekly, and monthly performance reports.
  • Track key metrics including FPY, APY, LPY, cycle time, downtime, and failure paretos.
  • Present technical findings to management and customers.
Team Support
  • Train technicians and junior engineers on test procedures and troubleshooting methodologies.
  • Provide technical leadership during critical production events.
  • Support staffing, shift handovers, and escalation processes.
Required Qualifications
  • Bachelor's degree in Electrical Engineering, Computer Engineering, Mechanical Engineering, Computer Science, or related field.
  • 3+ years of experience in Manufacturing Test Engineering, System Validation, NPI, or Data Center operations.
  • Experience with server hardware, networking, Linux environments, and manufacturing test systems.
  • Strong troubleshooting and root cause analysis skills.
  • Experience with Python, Bash, PowerShell, or automation tools is preferred.
  • Knowledge of manufacturing processes, quality systems, and failure analysis methodologies.
Preferred Qualifications
  • Experience with AI servers, GPU platforms, liquid cooling systems, or high-performance computing products.
  • Experience with NVIDIA, Data Center, Rack Integration, or System Level Testing.
  • Familiarity with SFC, MES, BMC, IPMI, PXE boot, and network infrastructure.
  • Knowledge of statistical analysis, yield improvement, and process control methodologies.
Key Performance Indicators (KPIs)
  • First Pass Yield (FPY)
  • Average Pass Yield (APY)
  • Test Station Uptime
  • Production Throughput
  • Cycle Time Reduction
  • Escaped Defects
  • Customer Satisfaction
  • Corrective Action Closure Rate
Work Environment
  • Fast-paced manufacturing and data center environment.
  • Support of multiple shifts, including occasional off-hours and weekend activities.
  • Interaction with customers, suppliers, and cross-functional engineering teams.
  • Ability to work around server racks, power distribution systems, and liquid cooling infrastructure.

 

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