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Failure Analysis Engineer Jobs in Spring, TX (NOW HIRING)

Foxconn Assembly LLC

Quality Engineer

Houston, TX · On-site

$68K - $88K/yr

Quality Assurance Engineer Location: Houston TX Employment Type: Full-time Overview: We are seeking ... The ideal candidate has a strong background in hardware testing, failure analysis, and quality ...

Everpure

Product Quality Engineer

Houston, TX

$68K - $88K/yr

Coordinate failure analysis with suppliers to determine the root cause of issues and implement ... Evaluate and enhance the engineering design verification process to release products with zero ...

Everpure

Product Quality Engineer

Houston, TX · On-site

$134K - $167K/yr

Coordinate failure analysis with suppliers to determine the root cause of issues and implement ... Evaluate and enhance the engineering design verification process to release products with zero ...

Hp

Principal Reliability Engineer

Spring, TX · On-site

$91K - $114K/yr

Principal Reliability Engineer Description - At HP, quality & reliability are part of the HP Way ... Provide expert failure analysis and root cause analysis for complex electrical and mechanical ...

Halma plc

Quality Engineer II

Houston, TX · On-site

$68K - $88K/yr

The QE II will play a visible role in driving product and process quality through failure analysis ... Review engineering, process, and supplier changes for quality impact and support validation and ...

Nexpera LLC

Maintenance & Reliability Engineer

Houston, TX · On-site

$88K - $111K/yr

Lead incident investigations and perform root cause failure analysis for incidents with a suspected ... Evaluate equipment failure modes and utilize engineering experience and training to develop ...

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Foxconn Assembly LLC

Product Engineer (SW)

Houston, TX · On-site

NPI activities, process failure analysis * BOM creation/management/Engineering Change management in SAP * Tooling definition/development for production * Tooling definition/development for production

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Spring, TX

Failure Analysis Engineer information

See Spring, TX salary details

$40.5K

$82.9K

$120.6K

How much do failure analysis engineer jobs pay per year?

As of Jul 3, 2026, the average yearly pay for failure analysis engineer in Spring, TX is $82,919.00, according to ZipRecruiter salary data. Most workers in this role earn between $62,300.00 and $105,000.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
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What cities near Spring, TX are hiring for Failure Analysis Engineer jobs? Cities near Spring, TX with the most Failure Analysis Engineer job openings:
Failure Analysis Engineer jobs near you

Quality Engineer

Foxconn Assembly LLC

Houston, TX • On-site

$68K - $88K/yr

Full-time

Posted 29 days ago

Job description

Quality Assurance Engineer
Location: Houston TX
Employment Type: Full-time
Overview:
We are seeking a Quality Assurance Engineer to join our team and ensure the reliability and performance of refurbished GPUs and servers. The role focuses on inspection, testing, process optimization, and compliance to ensure that all products meet industry standards and customer expectations. The ideal candidate has a strong background in hardware testing, failure analysis, and quality improvement within a manufacturing or refurbishment environment. This position is responsible for developing quality practices, Standard Operating Procedures (SOPs), and product documentation. The main objective is to maintain efficient and effective RMA processes while ensuring the product's high quality is maintained.
Key Responsibilities:
Quality Inspection & Testing
  • Conduct incoming, in-process, and final inspections on refurbished GPUs and servers to verify compliance with quality standards.
  • Perform functional and performance tests on GPUs and servers, including stress tests, benchmarking, and burn-in testing.
  • Utilize diagnostic tools to identify hardware defects, firmware inconsistencies, and compatibility issues.
  • Verify proper firmware updates, driver installations, and system configurations during refurbishment.
  • Develop and implement standard operating procedures (SOPs) for refurbishment quality assurance.
  • Collaborate with the refurbishment team to troubleshoot and resolve quality issues.
  • Use Lean, Six Sigma, 8D, or A3 methodologies to analyze and improve quality processes.
  • Monitor and analyze defect rates, root cause analysis (RCA), and corrective actions to reduce failure rates.
  • Ensure compliance with ISO 9001 and ESD handling
  • Maintain accurate quality reports, inspection logs, and non-conformance reports (NCRs).
  • Participate in CAPA (Corrective and Preventive Actions) processes to address recurring quality issues.

Collaboration & Training:
  • Train technicians and operators on quality inspection procedures and best practices.
  • Work closely with supply chain, engineering, and operations teams to improve refurbishment efficiency and reduce defects.
  • Provide feedback to suppliers and vendors regarding component quality issues.

Requirements and Skills
  • Knowledgeable in development and maintenance of Control Plans and PFMEA.
  • Failure Analysis experience is preferred.
  • Strong background in statistical analysis, DOE.
  • Excellent verbal and written communication skills.
  • Attention to detail and problem-solving skills.
  • Excellent interpersonal skills for building and maintaining relationships with customer.

Education and Experience
  • Bachelor's Degree in Engineering or related field.
  • Five (5) years plus of working experience as a Quality Engineer, preferably in electronics, IT hardware, or refurbishment.
  • Strong understanding of GPU architecture, server hardware, and diagnostic testing.
  • Experience with failure analysis, ESD protection, and component-level troubleshooting.
  • Proficiency in quality methodologies such as Six Sigma, 8D, and FMEA.
  • Familiarity with automated and manual testing tools for hardware validation.
  • Knowledge of industry standards (ISO 9001, R2, RoHS, and UL safety certifications).
  • Strong problem-solving, data analysis, and documentation skills.
  • Ability to work in a fast-paced, hands-on environment with cross-functional teams.
  • Certifications: Six Sigma Green/Black Belt, ASQ Certified Quality Engineer (CQE), or IPC certifications.

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