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Failure Analysis Engineer Jobs in Allen, TX (NOW HIRING)

Texas Instruments

Failure Analysis Engineer

Dallas, TX · On-site

Experience with integrated circuit and device failure analysis * Programming skills for automation of bench characterization equipment (VBA, Python, GPIB) * Knowledge and experience characterization ...

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Failure Analysis Engineer information

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$42.3K

$86.7K

$126K

How much do failure analysis engineer jobs pay per year?

As of Aug 4, 2026, the average yearly pay for failure analysis engineer in Allen, TX is $86,673.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,100.00 and $109,800.00 per year, depending on experience, location, and employer.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, education, and location. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like aerospace, electronics, or manufacturing.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Allen, TX as of July 2026, with employment types broken down into 86% Full Time, 11% Part Time, and 3% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $86,673 per year, or $41.7 per hour.

Failure Analysis Engineer

Employee Magnets

Grapevine, TX

Full-time

Re-posted yesterday

Job description

Failure Analysis Engineer

Description

The Failure Analysis Engineer uses procedures and instructions to initiate the analysis process when product failure occurs. Investigations are researched for root causes with analysis documented, recorded, and communicated internally and with the client company. Responsible for first level failure analysis on Customer returned Server/Workstation computers.

Data Analysis/Communication/Issue Resolution Prevention

  • Have appropriate knowledge with the various systems, tools, and procedures used in failure analysis.
  • Be proficient in many applications used for database management and reporting.
  • Visual mechanical inspection (VMI) of Computer Systems, computer components (Power Supply, DIMM, CPU, NIC, SSD, Motherboards, etc.) and/or subcomponents
  • Follows procedures and diagrams in performing engineering change orders, as required
  • Completes component level trouble shooting (capacitor, resistors, fuse, IC, diode, etc.) and failure analysis
  • Tests, troubleshoots and repairs complex system failures, as required
  • Assembly & disassembly of units, computer components and subcomponents
  • Skilled in communication, problem solving, and applying experience and expertise.
  • Complete sample analysis for equipment and process qualifications.
  • Identify optimum analytical approaches critical to problems.
  • Conduct innovative use of new analytical tools, equipment and methodologies.
  • Develop records and perform various failure analysis on systems and components to identity root cause.
  • Develop formal failure analysis data reporting and present internally and to client. Requires communication with Asia team in emails and conference calls.
  • Work inside customer lab.
  • Other duties as assigned.

Team Leadership

  • Responsible for maintaining a positive work environment while supporting the company's culture.
  • Responsible for fostering a healthy and safe work environment, focusing on the well-being of all associates.
  • Maintains and strengthens internal, external customer, and supplier relationships. Communicates and works well with all business partners.
  • Ensures inventory management and merchandise allocation flows product through the warehouse in the most cost efficient and productive manner.

Qualifications

Education and/or Experience

  • Bachelor's degree in Electronics, Mechanical/Electrical Engineering, Computer/Server repair or another related field. Will accept associate's degree with experience in product engineering.
  • 0-2 years' experience in FA role or 4 plus years in electronics quality inspection role
  • Comprehensive computer knowledge is essential.
  • Ability to use electronic test equipment (oscilloscopes & multi-meters, etc.)
  • Remain current developments in field(s) of expertise, regulatory requirements, and a comprehensive knowledge of the Clients products, markets, and objectives as well as industry trends.
  • Must be able to speak English. Able to speak Mandarin Chinese is a plus.

Essential Skills:

  • Requires excellent written and oral communication skills.
  • Familiarity with MS Office (advanced excel)
  • Familiar with computer software and operating systems and possess the ability to identify and perform software updates (OS,BIOS, Drivers, Firmware)
  • Ability to read and interpret schematics/block diagrams with detailed understanding of computer and subassembly functionality
  • Ability to read and interpret system board views and board layout details
  • Effectively communicate concepts and solutions with various levels of the organization.
  • Effectively liaison between Company and Client.
  • Must be able to work cross-functionally with minimal supervision.
  • Requires strong analytical and statistical skills.
  • Requires flexibility to work overtime for special projects or business supports.

Competencies:

  • Shows determination to achieve excellent results
  • Finding better ways
  • Demands top performance
  • Inspires commitment

Working Condition

Environment is climate controlled. Should be able to reach over shoulder heights; bend or stoop below the waist; repetitive wrist, hand, or finger movement; occasional lifting up to 45 pounds. Able to work in an environment with loud noise.

To apply send your resume to ana@employeemagents.com