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Sr Failure Analysis Engineer Jobs in Indiana (NOW HIRING)

Failure Analysis & Root Cause Investigation Lead or support root cause investigations for equipment ... Senior Reliability Engineering focused on maintenance and operations in industrial setting ...

Failure Analysis & Root Cause Investigation Lead or support root cause investigations for equipment ... Senior Reliability Engineering focused on maintenance and operations in industrial setting ...

Senior Engineer- Onsite

Fort Wayne, IN

$96K - $132K/yr

Overview The Senior Engineer will provide internal and external customer support, technical and ... Conduct failure analysis of product returns for assigned departments. Determine root cause and find ...

Quality Engineer

Valparaiso, IN · On-site

$61K - $79K/yr

Perform root cause investigations and failure analysis to identify recurring equipment issues and recommend corrective actions. * Coordinate with production, engineering, purchasing, and suppliers to ...

Quality Engineer

Valparaiso, IN · On-site

$70 - $100/hr

Perform root cause investigations and failure analysis to identify recurring equipment issues and recommend corrective actions. * Coordinate with production, engineering, purchasing, and suppliers to ...

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Sr Failure Analysis Engineer information

What does a Sr Failure Analysis Engineer do?

A Sr Failure Analysis Engineer investigates and determines the root causes of product or component failures in manufacturing or field environments. They use various analytical tools and techniques, such as microscopy, electrical testing, and material analysis, to examine failed products and recommend corrective actions. Their work helps improve product reliability, prevent recurring issues, and support quality assurance efforts. They also prepare detailed reports and collaborate with design, manufacturing, and quality teams to implement solutions.

What are some common challenges faced by a Sr Failure Analysis Engineer when working with cross-functional teams?

A Sr Failure Analysis Engineer often collaborates with design, manufacturing, and quality teams to identify the root causes of product failures. One common challenge is effectively communicating complex technical findings to non-engineering stakeholders and ensuring recommendations are clearly understood and actionable. Additionally, balancing multiple urgent failure investigations while maintaining detailed documentation and meeting tight deadlines can be demanding. Building strong cross-functional relationships and proactively sharing insights helps facilitate smoother collaboration and more successful problem resolution.

What are the key skills and qualifications needed to thrive as a Sr Failure Analysis Engineer, and why are they important?

To thrive as a Sr Failure Analysis Engineer, you need a strong background in materials science, electronics, and failure analysis methodologies, usually supported by a degree in engineering or a related field. Expertise with analytical tools such as SEM, TEM, FIB, and industry-standard failure analysis software is typically required, along with knowledge of quality standards like Six Sigma or IPC. Critical thinking, problem-solving, and clear communication are key soft skills for effectively diagnosing issues and presenting findings to cross-functional teams. These competencies are vital for accurately identifying root causes, preventing future failures, and driving continuous product improvement.

What is the difference between Sr Failure Analysis Engineer vs Failure Analysis Engineer?

AspectSr Failure Analysis EngineerFailure Analysis Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ FAI or relatedBachelor's or Master's in Engineering, similar certifications
Work EnvironmentManufacturing, electronics, aerospace, or automotive industriesSame industries, often in R&D or quality departments
Employer & Industry UsageUsed in large corporations, tech firms, manufacturing plantsCommon in similar settings, often as entry to mid-level roles

The main difference between a Sr Failure Analysis Engineer and a Failure Analysis Engineer lies in experience and responsibility. The senior role typically involves more complex analysis, mentorship, and project leadership, while the standard role focuses on executing failure investigations under supervision. Both roles require similar credentials and work in comparable environments, but the senior position indicates a higher level of expertise and accountability.

What are popular job titles related to Sr Failure Analysis Engineer jobs in Indiana?

For Sr Failure Analysis Engineer jobs in Indiana, the most frequently searched job titles are:

What job categories do people searching Sr Failure Analysis Engineer jobs in Indiana look for?

The top searched job categories for Sr Failure Analysis Engineer jobs in Indiana are:

Infographic showing various Sr Failure Analysis Engineer job openings in Indiana as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

Failure Analysis Lab Engineer

Kokomo, IN • On-site

$65 - $95/hr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago


Job description

Salary within the posted range is commensurate with experience and qualifications.

Our benefits include medical, dental, vision, and life insurance, short and long-term disability, PTO, 401K with company match.

STARPLUS ENERGY LLC is an electrifying joint venture between Samsung and Stellantis. With a focus on innovation and excellence, we deliver cutting‑edge solutions that empower the automotive industry as we transition towards an electric future. As a member of our team, you will play a vital role in fostering our company’s positive, diverse, and collaborative culture by helping us build and maintain a safe and effective One Team, One Mission organization. Join our vision of becoming the world’s leading provider of energy solutions for e‑mobility.

Position Summary:

The Failure Analysis (FA) Laboratory Engineer is responsible for executing failure analysis activities on products and materials to identify root causes of failures and support product reliability improvements. This position reports to the Failure Analysis Laboratory Supervisor and is responsible for operating advanced analytical equipment, including CT scanners, SEM microscopes, and other laboratory instruments, to investigate defects and characterize failure mechanisms. The engineer performs safe product disassembly, interprets analytical results, maintains laboratory equipment and calibration, and ensures compliance with laboratory procedures and safety standards while supporting cross‑functional teams in driving corrective actions and continuous improvement.

  • Follow test procedures carefully and completely
  • Follow safety guidelines of the laboratory
  • Handle logistics of defective product in and out of the laboratory
  • Inspection of the product to evaluate conformance and non-conformance performance and analyze defects to understand the root cause
  • Provide data from equipment in the optimal format for analysis
  • Proper scrapping of the post-analysis product, following strictly the safety and environment guideline and regulation
  • Perform other position related duties as assigned
Qualifications:Basic:
  • Bachelor of Science in Chemical or Electrical Engineering from an ABET accredited university or equivalent (Bachelor's degree in Aerospace/Aeronautical, Mechanical, Materials, Metallurgical, Mechatronics or related to STEM major may also be considered with technical industry experience)
  • Must be eligible to work in the United States
  • Travel may be required up to 20 percent, the ideal candidate will be able to travel, with reasonable prior notice as required (domestic and/or international)
  • Ability to work overtime, weekends, or holidays as required
  • Proficient in Microsoft Office
  • Excellent organization, written and oral communication skills
  • Ability to closely follow instructions accurately and completely
  • Attention to detail and accurate data collection
  • Demonstrated technical problem-solving ability
  • Goal oriented self-starter
Preferred:
  • Master’s degree in Chemical or Electrical Engineering from an ABET accredited university or equivalent
  • Experience in continuous improvement systems and lean manufacturing methodology and implementation
  • Shainin Red X / Six Sigma Certification
  • Extensive knowledge in Data Analytics utilizing MS Excel, MS Access or other database applications
  • Good working knowledge of Google Suite software programs
  • Lab experience with high safety standard
Working Conditions:
  • Ability to walk and stand for extended periods of time
  • Ability to work around the potential exposure to dust and chemicals
  • Ability to wear appropriate PPE as deemed essential for the job function
  • Ability to lift up to 50 pounds
  • To safely perform the essential functions of the position you must be able to distinguishcolors
  • Ability to use all tools and equipment required for Cell Teardown and Module Teardown

STARPLUS ENERGY, LLC promotes an equal employment opportunity workplace which includes reasonable accommodations of other qualified disabled applications and employees. Please see your Human Resources Director should you have any questions about these job duties.

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