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Sr Failure Analysis Engineer Jobs in Indiana (NOW HIRING)

Astemo Ltd

Analysis Engineer I

Greenfield, IN · On-site

The Analysis Engineer will be part of the xEV Inverter team supporting Electric Vehicle products ... Perform failure analysis on returned PCU and inverter components: 30% * Document findings and ...

Astemo

Analysis Engineer I

Greenfield, IN

The Analysis Engineer will be part of the xEV Inverter team supporting Electric Vehicle products ... Perform failure analysis on returned PCU and inverter components: 30% * Document findings and ...

SMS group Inc

Quality Engineer

Valparaiso, IN · On-site

$61K - $79K/yr

Perform root cause investigations and failure analysis to identify recurring equipment issues and recommend corrective actions. * Coordinate with production, engineering, purchasing, and suppliers to ...

Fort Wayne Metals

Senior Engineer- Onsite

Fort Wayne, IN

$96K - $132K/yr

Overview The Senior Engineer will provide internal and external customer support, technical and ... Conduct failure analysis of product returns for assigned departments. Determine root cause and find ...

Carrier

Electrical Engineer

Fort Wayne, IN · On-site

... failure analysis Work Efficiency & Motivation * Management of your own workflow for assigned ... Work under the supervision of Senior level engineers * Possess an outgoing and positive attitude ...

thyssenkrupp

Metallurgical Engineer

Lafayette, IN · On-site

$80K/yr

Job Summary The Metallurgical Engineer will support the concept, development, and design of large ... Perform failure analysis on engine components and systems. * Conduct product audits and ...

Precise Systems

Junior Engineer

Crane, IN · On-site

Work with senior engineers to evaluate system performance, identify issues, and recommend corrective actions. * Support acceptance testing, data collection, failure analysis, and root cause ...

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Sr Failure Analysis Engineer information

What are the key skills and qualifications needed to thrive as a Sr Failure Analysis Engineer, and why are they important?

To thrive as a Sr Failure Analysis Engineer, you need a strong background in materials science, electronics, and failure analysis methodologies, usually supported by a degree in engineering or a related field. Expertise with analytical tools such as SEM, TEM, FIB, and industry-standard failure analysis software is typically required, along with knowledge of quality standards like Six Sigma or IPC. Critical thinking, problem-solving, and clear communication are key soft skills for effectively diagnosing issues and presenting findings to cross-functional teams. These competencies are vital for accurately identifying root causes, preventing future failures, and driving continuous product improvement.

What is the difference between Sr Failure Analysis Engineer vs Failure Analysis Engineer?

AspectSr Failure Analysis EngineerFailure Analysis Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ FAI or relatedBachelor's or Master's in Engineering, similar certifications
Work EnvironmentManufacturing, electronics, aerospace, or automotive industriesSame industries, often in R&D or quality departments
Employer & Industry UsageUsed in large corporations, tech firms, manufacturing plantsCommon in similar settings, often as entry to mid-level roles

The main difference between a Sr Failure Analysis Engineer and a Failure Analysis Engineer lies in experience and responsibility. The senior role typically involves more complex analysis, mentorship, and project leadership, while the standard role focuses on executing failure investigations under supervision. Both roles require similar credentials and work in comparable environments, but the senior position indicates a higher level of expertise and accountability.

What are some common challenges faced by a Sr Failure Analysis Engineer when working with cross-functional teams?

A Sr Failure Analysis Engineer often collaborates with design, manufacturing, and quality teams to identify the root causes of product failures. One common challenge is effectively communicating complex technical findings to non-engineering stakeholders and ensuring recommendations are clearly understood and actionable. Additionally, balancing multiple urgent failure investigations while maintaining detailed documentation and meeting tight deadlines can be demanding. Building strong cross-functional relationships and proactively sharing insights helps facilitate smoother collaboration and more successful problem resolution.

What does a Sr Failure Analysis Engineer do?

A Sr Failure Analysis Engineer investigates and determines the root causes of product or component failures in manufacturing or field environments. They use various analytical tools and techniques, such as microscopy, electrical testing, and material analysis, to examine failed products and recommend corrective actions. Their work helps improve product reliability, prevent recurring issues, and support quality assurance efforts. They also prepare detailed reports and collaborate with design, manufacturing, and quality teams to implement solutions.
What are popular job titles related to Sr Failure Analysis Engineer jobs in Indiana? For Sr Failure Analysis Engineer jobs in Indiana, the most frequently searched job titles are:
What job categories do people searching Sr Failure Analysis Engineer jobs in Indiana look for? The top searched job categories for Sr Failure Analysis Engineer jobs in Indiana are:
Sr Failure Analysis Engineer jobs near you
Infographic showing various Sr Failure Analysis Engineer job openings in Indiana as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

Analysis Engineer I

Astemo Ltd

Greenfield, IN • On-site

Full-time

Re-posted 21 days ago

Job description

Company Name:
ASTEMO INDIANA, INC.
Job Family:
Quality Management
Job Description:
Position Summary:
The Analysis Engineer will be part of the xEV Inverter team supporting Electric Vehicle products. This role is responsible for diagnosing and analyzing returned parts from internal operations, customer complaints, and warranty claims. The focus is on identifying root causes of failures of Power Control Units (PCU), inverter assemblies, and other internal components. The engineer will collaborate with cross-functional teams to ensure accurate failure analysis, support corrective actions, and contribute to continuous improvement efforts.
This position involves hands-on component testing, detailed documentation, and communication of findings to internal stakeholders and customers. It offers opportunities to work with advanced electro-mechanical systems and contribute to product reliability and customer satisfaction.
Description of Duties & Responsibilities / % Time Spent
  • Perform failure analysis on returned PCU and inverter components: 30%
  • Document findings and generate detailed reports for internal and customer use: 20%
  • Collaborate with Quality, Design, and Test Engineering teams to identify root causes: 15%
  • Support warranty claim investigations and customer complaint resolution: 15%
  • Maintain analysis procedures and ensure compliance with quality standards: 10%
  • Other duties as assigned: 10%

Minimum Qualifications (Education, Experience, and Skills):
  • Bachelor's degree in Electrical Engineering or related Engineering field
  • Experience with electro-mechanical systems and component-level diagnostics
  • Strong analytical and problem-solving skills
  • Ability to interpret technical drawings and specifications
  • Excellent written and verbal communication skills
  • Willingness to travel domestically and internationally on an as needed basis (up to 5%)

Preferred Qualifications (Education, Experience, and Skills):
  • Experience in electrical, automotive or EV industry
  • Familiarity with inverter systems and PCU components
  • Knowledge of GD&T, FMEA, and root cause analysis tools (5-Why, Fishbone, etc.)
  • Experience with electrical systems and customer return processes
  • Bilingual in Japanese (not required)

Essential to Job Functions - Physical and/or Mental Restrictions:
  • Ability to work flexible schedule including all shifts and days as needed
  • Ability to work for long periods of time while sitting
  • Standing, walking, and bending for the duration of the workday
  • Ability to lift 35lbs from floor to a height of 4ft
  • Ability to push or pull pallet jack up to 450lbs
  • Visual ability to work accurately with detailed information and a computer screen
  • Ability to use hand tools and view small components through a microscope for extended periods of time
  • Ability to travel for business (Domestic and Overseas
  • Intermediate experience required in Windows, MSWord, PowerPoint, and Excel

Skills and Abilities:
  • Strong analytical and problem-solving skills
  • High accuracy and attention to detail
  • Sound judgment and self-motivation
  • Effective under pressure; meets deadlines
  • Clear communication across all levels
  • Prepares reports for management
  • Knowledgeable in manufacturing processes
  • Upholds Astemo Core Values
  • Maintains clean, organized workspace (6S)

Work Environment - Travel, Noise, Smells, Quiet, Indoors or Outdoors, etc.
  • Requires 5% travel - Domestic and International (may include short term assignment in foreign country)
  • Open-Office Setting
  • Factory Setting with Noise

Equipment Used
  • Personal Computer
  • Simple measurement devices
  • Electro/Mechanical Testing Equipment

Equal Opportunity Employer (EOE) - Qualified applicants will receive consideration without regard to their race, color, religion, sex, sexual orientation, gender, identity, disability, protected veteran status and national origin.
At Astemo, we're challenging the status quo with the power of diversity, inclusion, and collaboration. Our goal is to build an inclusive work environment that celebrates the differences of our employees. We want to ensure that every employee feels valued, respected and empowered. We don't just accept difference-we celebrate it, we support it, and we thrive on it for the benefit of our employees, our products, and our community. Astemo is proud to be an equal opportunity employer.
If you need a reasonable accommodation to apply for a job at Astemo, please send the nature of the request and contact information to am-jobs@hitachiastemo.com when applying for the position.

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