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Thermal Engineer Jobs (NOW HIRING)

ABOUT THE TEAM The Thermal Engineering team enables Anduril's rapid hardware development cycle by ensuring advanced defense systems perform reliably in demanding real-world environments. The team ...

Thermal Engineer

San Jose, CA · On-site

$85K - $105K/yr

Super Micro Computer is seeking a passionate candidate to take on the responsibilities of Thermal Engineer. The position will be responsible for the cluster level architecture, design, analysis, and ...

Thermal Engineer - Full Time Job Opportunity Who We Are: Arieca is leading the commercialization of easy to deploy liquid metal embedded elastomer (LMEE) technologies, which enable unprecedented ...

Thermal Engineer

San Carlos, CA · On-site

$150K - $200K/yr

Thermal Engineer About Cowboy Space Corp: Cowboy Space Corp. is building the infrastructure to power and connect the orbital economy. Our satellites operate in Low Earth Orbit to collect sunlight and ...

Thermal Engineer - Full Time Job Opportunity Who We Are: Arieca is leading the commercialization of easy to deploy liquid metal embedded elastomer (LMEE) technologies, which enable unprecedented ...

Thermal Engineer

Fremont, CA · On-site

$102K - $110K/yr

Work with product engineer to optimize the thermal solution and go through qualification process to transfer the product into mass production. * Investigate failures through physical testing of our ...

As a Thermal Engineer, you will drive the detailed thermal design of our spacecraft at the component and integrated level. You'll develop our thermal management strategies, prove them through ...

Thermal Engineer

San Jose, CA · On-site

$85K - $105K/yr

Super Micro Computer is seeking a passionate candidate to take on the responsibilities of Thermal Engineer. The position will be responsible for the cluster level architecture, design, analysis, and ...

Vast is seeking a Senior Thermal Engineer to define the thermal architecture and own thermal analysis for a new constellation-ready 15kW spacecraft bus - a product line designed to scale to hundreds ...

Thermal Engineer - Server R&D Team We are seeking a highly skilled Thermal Engineer specializing in thermal management design for server and rack products. This role involves developing thermal ...

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Thermal Engineer information

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$43.5K

$104.5K

$167.5K

How much do thermal engineer jobs pay per year?

As of Jul 23, 2026, the average yearly pay for thermal engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What are thermal engineers?

Thermal engineers are professionals who specialize in the study and application of heat transfer and thermodynamics. They design, analyze, and optimize systems and components that involve heating or cooling processes, such as HVAC systems, engines, electronics, and power plants. Their work is essential in industries like aerospace, automotive, electronics, and energy, where managing temperature is critical for performance and safety. Thermal engineers use advanced simulation tools and mathematical models to solve complex heat-related challenges and improve energy efficiency.

What are the key skills and qualifications needed to thrive as a Thermal Engineer, and why are they important?

To thrive as a Thermal Engineer, you need a solid background in thermodynamics, heat transfer, and fluid mechanics, typically supported by a degree in mechanical or thermal engineering. Proficiency with simulation and modeling tools such as ANSYS, MATLAB, and CFD software, as well as familiarity with industry standards, is often required. Strong analytical thinking, problem-solving abilities, and effective communication skills help distinguish top performers in the field. These skills are crucial for designing efficient thermal systems, troubleshooting performance issues, and collaborating with multidisciplinary teams to meet project goals.

What is the difference between Thermal Engineer vs Mechanical Engineer?

AspectThermal EngineerMechanical Engineer
CredentialsBachelor's or Master's in Mechanical, Mechanical Engineering, or ThermodynamicsBachelor's or Master's in Mechanical Engineering or related field
Work EnvironmentDesigning thermal systems, heat transfer analysis, HVAC, aerospace, electronics coolingDesigning mechanical systems, structural components, manufacturing processes
Industry UsageElectronics, aerospace, HVAC, energy systemsAutomotive, manufacturing, robotics, aerospace

Thermal Engineers specialize in heat transfer, thermodynamics, and thermal system design, often working on electronics cooling and energy systems. Mechanical Engineers have a broader scope, covering mechanical design, structural analysis, and manufacturing. While both roles require similar educational backgrounds, Thermal Engineers focus more on thermal aspects within various industries, whereas Mechanical Engineers handle a wider range of mechanical systems.

What engineers make $200,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, software, and electrical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and certifications. High-level managerial or executive engineering roles can also reach or exceed this salary level, typically in large organizations or industries with high demand for technical expertise.

How much do thermal engineers get paid?

Thermal engineers typically earn between $70,000 and $110,000 annually, depending on experience, education, and location. Entry-level positions may start lower, while senior roles or those requiring specialized skills can pay more. Certifications and proficiency with simulation tools like ANSYS or SolidWorks can also influence salary levels.

What Does a Thermal Engineer Do?

As a thermal engineer, you maintain, create, or repair mechanical systems that involve a heat transfer process into other forms of energy. You analyze how mechanical heat sources interact with different physical and industrial systems. You test various components of heat transfer within a system, which sometimes involves chemical fluids and gas. You may work with large or small-scale heating or cooling equipment, from industrial heaters to airplane engines. Other duties and responsibilities require you to work in locations in need of heat or cooling mitigation, such as a power plant or landfill. Aerospace companies, public utilities, and other industrial firms hire thermal engineers.

What engineering jobs pay $500,000?

Senior thermal engineers with extensive experience, advanced certifications, and expertise in specialized industries such as aerospace, defense, or energy can reach salaries of $500,000 or more. These roles often involve leadership responsibilities, complex project management, and working in high-demand environments. Compensation varies based on location, company size, and individual qualifications.

What are some common challenges Thermal Engineers face when designing cooling systems for electronic devices?

Thermal Engineers often encounter challenges such as managing heat dissipation in increasingly compact and high-powered electronic devices, where space for cooling solutions is limited. Balancing performance, efficiency, and cost while ensuring reliability requires careful selection of materials and innovative thermal management techniques. They must also collaborate closely with electrical and mechanical engineers to integrate thermal solutions without compromising overall device functionality. Adapting to rapidly evolving technologies and staying updated on industry standards is essential for long-term success in this role.

What does a Thermal Engineer do?

A Thermal Engineer designs, analyzes, and tests thermal systems to manage heat transfer in products and equipment. They use tools like computational fluid dynamics (CFD) software and often work with materials and cooling technologies to ensure optimal thermal performance. The role typically requires knowledge of thermodynamics, heat transfer principles, and relevant industry standards.
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What are the most commonly searched types of Thermal Engineer jobs? The most popular types of Thermal Engineer jobs are:
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Infographic showing various Thermal Engineer job openings in the United States as of July 2026, with employment types broken down into 96% Full Time, 1% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.
Thermal Engineer

Full-time

Posted 23 days ago


Baltimore Aircoil Company rating

6.7

Company rating: 6.7 out of 10

Based on 15 frontline employees who took The Breakroom Quiz

334th of 433 rated machine equipment manufacturers


Job description

POSITION PURPOSE

Baltimore Aircoil Company is seeking a Thermal Engineer as a key member of the globally responsible Thermal Modeling Group. This engineer is charged with developing thermal models for BAC’s global product lines to address the thermal rating needs of the global engineering product platforms, new product introduction (NPI) initiatives, thermal modeling group scalability, innovation, sustaining activities, and regulatory certification. The position requires a background in thermodynamics and fluid mechanics with expertise in heat transfer. A technical knowledge of BAC products and applications, design for manufacturing, and general engineering principles is also required. The work is largely independent with direction provided as needed for unusual or complex problems. The individual is considered a key technical subject matter contributor with a need to interact with other global engineering groups and occasionally groups outside of global engineering.

NATURE & SCOPE

Reports to the Global Engineering Manager, Thermal Modeling Group.

PRINCIPAL ACCOUNTABILITIES

  • Develop thermal performance models, prediction software tools, and rating programs. Accurately interpolate test data and correlate data to fundamental models.
  • Provide thermal engineering expertise and support to New Product Introduction. Perform or oversee prototype testing and data reduction.
  • Participate in efforts to conduct thermal certification tests.
  • Support innovation to identify opportunities for improving thermal performance through thermal modeling. Provide analysis and recommendations on concept behavior and enhancement.
  • Review existing thermal modeling tools and technology to improve the efficiency and quality of thermal modeling process.
  • Provide thermal technology sustaining support to existing product lines, including enhancing unit selection software tools, and assessing thermal performance for nonstandard unit configurations and installations.
  • Prepares reports on complex projects. Make presentations at all levels of organization. Effectively communicates with both internal and external personnel.
  • Monitors development in the industry pertaining to cooling tower performance, certification and emerging technical focus areas.
  • Work closely with engineering platforms responsible for creating product models.
  • Support existing product enhancement, cost reduction, and quality improvement initiatives.
  • Understand and apply relevant codes and standards in the design and testing of products and components.
  • Use standard and advanced technical and mathematical principles, theories, concepts, techniques, processes, and best practices in solving problems.
  • Continuously increase expertise on all aspects of product design, theory, construction, operation, and application.
  • Create an environment that influences positive change and makes structural design integrity an essential part of BAC’s culture.
  • Strive for continuous improvement and teamwork in a global product development environment.
  • Adhere to the Company’s Code of Conduct and Business Ethics standards.

KNOWLEDGE & SKILLS

Required Knowledge/Skills:

  • Effective communication, written and verbal, with a globally diverse audience.
  • Ability to work independently and with others on teams to understand and translate design and process engineering requirements into thermal test plans and thermal models.
  • Ability to work with cross-functional teams to develop and plan tasks.
  • Ability to understand product/component function, reliability, and quality requirements.
  • Understanding of HVAC/refrigeration systems and components preferred.
  • Strong time management and project management skills.
  • Education: B.S. degree in Mechanical or Chemical Engineering; Masters degree preferred. A strong emphasis in single-phase and multi-phase heat and mass transfer, fluid mechanics, psychrometrics, and thermodynamics. Graduate degree or graduate course or P.E. is a plus.
  • Years of Experience: approximately 4-6 years of engineering experience with B.S. or 2-4 years of engineering experience with Masters; product development experience preferred; global experience preferred.
  • Systems Experience: Intermediate Excel, PowerPoint, and Word; project management software skills preferred.

Technical Expertise:

  • Good scientific and engineering programming skills. Proficient with C#/C++, Matlab, EES, Microsoft Excel VBA programming and/or other widely used engineering computation software. Familiarity with developing customized software in Microsoft .NET platform (C# is preferred) a plus.
  • Prior utilization of skills in technology and model development where thermodynamics and heat transfer combined with fluid dynamics are the primary basis. Able to work with analytical and CAD software.
  • Competence with experimental work and laboratory testing. Good knowledge of pressure, temperature, flow, and velocity measurements.
  • Independently applies theory and principles to engineering practice. Strong analysis and problem-solving ability.
  • Inquisitive, self-motivated, dedicated and detail-oriented with excellent follow-through skills.
  • Excellent written and verbal communication and presentation skills.

ADDITIONAL RESPONSIBILITIES

Travel as needed to global engineering centers in Europe and Asia, and occasionally as needed to regional manufacturing facilities, test laboratories, job sites, technical conferences, industry association meetings, etc.

WORKING CONDITIONS

  • Working hours are the standard BAC 40 hours per week (8:30am-5:00pm with flexible start/finish times allowed).
  • Travel, both domestically and internationally, can be up to 10% of the time.
  • Occasional evening/weekend hours required, although the work can often be done from home with the use of a portable computer and a VPN connection.
  • Primarily sedentary activity in the office will be experienced; however, periodic travel to BAC manufacturing facilities with mechanical assembly (medium work) and lifting being required.
  • Must have close visual acuity to work with computer systems and virtual models
  • Will typically be subjected to only indoor conditions; however on occasional trips to BAC manufacturing facilities, test laboratories, and job sites, the individual may experience heat, cold, humidity, and noise.

BAC Hiring Compensation Range $70,600- $121,000

BAC offers a comprehensive benefits package to include medical, dental, vision, paid time off, 401k, employee stock ownership plan, and more. Please see additional details on the BAC website at www.Baltimoreaircoil.com.

BAC Employees are eligible to participate in an annual bonus incentive program.


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