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Stress Engineer Jobs (NOW HIRING)

EnCore

Stress Engineer

Huntington Beach, CA · On-site

$70K - $110K/yr

Acts as primary interface with customer stress engineers to identify and assist in articulation of customer requirements and priorities; discuss and resolve technical/program issues and problems. and ...

Janicki Industries, Inc.

Stress Engineer

Sedro Woolley, WA

$60 - $82.25/hr

A Stress Engineer would use their experience in design & fabrication, industry standards, and stress analysis to provide design and analysis guidance for composite tooling, metallic tooling, or ...

Softcom Systems Inc

Stress Engineer

Richardson, TX · On-site

$58 - $70/hr

Stress Engineer - Aerospace Work Location with Zip code: Richardson, TX Minimum years of experience required: 5-12 Years Must have skills: At least bachelor's degree in mechanical or aerospace ...

EnCore

Stress Engineer

Huntington Beach, CA · On-site

$61.25 - $84/hr

Acts as primary interface with customer stress engineers to identify and assist in articulation of customer requirements and priorities; discuss and resolve technical/program issues and problems. and ...

Janicki Industries

Stress Engineer

Sedro Woolley, WA · On-site

$60 - $82.25/hr

A Stress Engineer would use their experience in design & fabrication, industry standards, and stress analysis to provide design and analysis guidance for composite tooling, metallic tooling, or ...

Softcom Systems Inc

Stress Engineer

Wichita, KS · On-site

$58 - $70/hr

Stress Engineer - Aerospace Work Location with Zip code: Wichita, KS Minimum years of experience required: 5-12 Years Must have skills: At least bachelor's degree in mechanical or aerospace ...

Quest Global

Stress Engineer

Chula Vista, CA · On-site

$92K - $95K/yr

We have an immediate opening for a Stress Engineer at our aerospace location in Chula Vista, CA . The primary function of this position is to perform structural analysis of in-service aircraft ...

Kaleidoscope

Stress Engineer

Wichita, KS · On-site

$43.75 - $60/hr

JOB SUMMARY The Stress Engineer develops creative and technically superior engineering solutions appropriate to each project assigned with increased levels of accountability, skill/expertise, and ...

TAD PGS, Inc

Stress Engineer

San Antonio, TX

$80K - $90K/yr

We have an Excellent career opportunity for a Stress Engineer to join a leading Company located in San Antonio, TX. We are seeking a Mechanical Stress Engineer with a solid background in aircraft ...

Quest Global

Stress Engineer

Chula Vista, CA

$92K - $95K/yr

We have an immediate opening for a Stress Engineer at our aerospace location in Chula Vista, CA . The primary function of this position is to perform structural analysis of in-service aircraft ...

TAD PGS, Inc.

Stress Engineer

San Antonio, TX · On-site

$49.50 - $68/hr

We have an Excellent career opportunity for a Stress Engineer to join a leading Company located in San Antonio, TX. We are seeking a Mechanical Stress Engineer with a solid background in aircraft ...

Quest Global

Stress Engineer

Chula Vista, CA

$92K - $95K/yr

We have an immediate opening for a Stress Engineer at our aerospace location in Chula Vista, CA . The primary function of this position is to perform structural analysis of in-service aircraft ...

System One

Pipe Stress Engineer

Naperville, IL · Remote

$60.25 - $82.50/hr

Pipe Stress Engineer Location: Remote Type: Contract Overview System One has an exciting opportunity for Pipe Stress Engineer to support commercial nuclear projects. Responsibilities * Perform stress ...

System One Holdings, LLC

Pipe Stress Engineer

Naperville, IL · On-site

$58.75 - $80.50/hr

Pipe Stress Engineer Location: Remote Type: Contract Overview System One has an exciting opportunity for Pipe Stress Engineer to support commercial nuclear projects. Responsibilities * Perform stress ...

System One

Pipe Stress Engineer

Naperville, IL · Remote

$60.25 - $82.50/hr

Pipe Stress Engineer Location: Remote Type: Contract Overview System One has an exciting opportunity for Pipe Stress Engineer to support commercial nuclear projects. Responsibilities * Perform stress ...

System One

Pipe Stress Engineer

Naperville, IL · Remote

$60.25 - $82.50/hr

Pipe Stress Engineer Location: Remote Type: Contract Overview System One has an exciting opportunity for Pipe Stress Engineer to support commercial nuclear projects. Responsibilities * Perform stress ...

System One

Pipe Stress Engineer

Naperville, IL · Remote

$60.25 - $82.50/hr

Pipe Stress Engineer Location: Remote Type: Contract Overview System One has an exciting opportunity for Pipe Stress Engineer to support commercial nuclear projects. Responsibilities * Perform stress ...

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Stress Engineer information

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How much do stress engineer jobs pay per hour?

As of Jun 26, 2026, the average hourly pay for stress engineer in the United States is $65.95, according to ZipRecruiter salary data. Most workers in this role earn between $56.49 and $77.40 per hour, depending on experience, location, and employer.

What are some common challenges Stress Engineers face when working on large-scale projects?

Stress Engineers working on large-scale projects often encounter challenges such as managing complex load cases, ensuring compliance with evolving industry standards, and coordinating with cross-functional teams like design, manufacturing, and quality assurance. Balancing the need for structural integrity with cost and weight constraints can also be demanding. Effective communication and strong problem-solving skills are essential to address unexpected issues that may arise during simulations or testing phases.

What is the difference between Stress Engineer vs Structural Engineer?

AspectStress EngineerStructural Engineer
Required CredentialsBachelor's or Master's in Mechanical, Aerospace, or Civil Engineering; often includes certifications like ASME or NACEBachelor's or Master's in Civil, Structural, or Mechanical Engineering; often includes PE licensure
Work EnvironmentDesign and analyze components for aerospace, automotive, or mechanical systems, often in labs or manufacturing settingsDesign and evaluate buildings, bridges, and infrastructure, primarily in office and construction sites
Industry UsageCommon in aerospace, automotive, and mechanical industriesPrevalent in construction, civil engineering, and infrastructure projects

While both Stress Engineers and Structural Engineers analyze load effects, Stress Engineers focus on component-level stress analysis in mechanical systems, whereas Structural Engineers evaluate entire structures like buildings. The roles overlap in analyzing stresses, but their applications and environments differ significantly.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as aerospace, petroleum, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-paying engineering positions often require advanced degrees, professional certifications, and work in high-demand industries or companies.

What are the key skills and qualifications needed to thrive as a Stress Engineer, and why are they important?

To thrive as a Stress Engineer, you need a solid background in mechanical or aerospace engineering, expertise in structural analysis, and familiarity with industry codes and standards. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, and often a Professional Engineer (PE) license, are commonly required. Strong problem-solving, attention to detail, and effective communication skills help you identify issues and present solutions to multidisciplinary teams. These skills are vital for ensuring the structural integrity and safety of complex systems in sectors like aerospace, automotive, and civil engineering.

What engineers make $500,000?

Senior engineers in specialized fields such as aerospace, petroleum, or software engineering can earn $500,000 or more annually, especially with experience, advanced skills, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, particularly in large corporations or high-demand industries.

How much do stress engineers make in the US?

Stress engineers in the US typically earn a median annual salary of around $80,000 to $110,000, depending on experience, industry, and location. Senior or specialized stress engineers with advanced skills in finite element analysis and certifications can earn higher salaries, often exceeding $120,000 annually.

What Does a Stress Engineer Do?

As a stress engineer, you make models using various materials and apply stress to test how much strain the structures can handle. Your duties are to conduct a detailed analysis of your test cases and to report to other engineers, architects, and facilities managers. You can find stress engineer jobs in many industries, including aerospace and aviation, automotive, medical, nuclear power, and plastics. Much of your work takes place in a laboratory, where you build prototypes from different materials to figure out which materials and what designs can withstand the most stress.

What does a stress engineer do?

A stress engineer analyzes and evaluates the structural integrity of components and systems to ensure they can withstand operational loads and conditions. They use engineering principles, finite element analysis software, and testing to identify potential failure points and recommend design improvements. Stress engineers often work in aerospace, automotive, or manufacturing industries and require knowledge of materials, safety standards, and relevant certifications.
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Stress Engineer jobs near you
Infographic showing various Stress Engineer job openings in the United States as of June 2026, with employment types broken down into 96% Full Time, 1% Part Time, and 3% Contract. Highlights an 89% Physical, 4% Hybrid, and 7% Remote job distribution, with an average salary of $137,183 per year, or $66 per hour.
Stress Engineer

Stress Engineer

EnCore

Huntington Beach, CA • On-site

$70K - $110K/yr

Full-time

Posted 17 days ago

Job description

Description
JOB SUMMARY
Responsible for the structural certification aircraft interior units, including all supporting stress analysis. Presents analysis in Interface Loads Reports or Stress Analysis Reports. Creates static test plans to certify aircraft interior units via static testing. Able to determine specific certification requirements from FAA and customer documentation. Participates in the development of new products and technical proposals in order to enable the company to capture new and additional business. Participates in the preparation and presentation of Design Reviews. Directs the evaluation and approval of repair procedures. Should possess the motivation to complete projects on time and represent the company's core values.
SUMMARY OF JOB DUTIES
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions:
  • Determine structural certification path for installations, units, and components.
  • Carry out preliminary and detailed stress analysis of aircraft interior units and components using FEA (FEMAP/NASTRAN) and hand calculations.
  • Prepare interface loads reports and static test plans/reports, stress analysis reports, comparative analysis reports, etc.
  • Manage static testing efforts, including instructing the technician on the setup and verifying its accuracy prior to start of static testing, interfacing with the DER to coordinate static testing and resolve any deviations from the test plan. Assist technician with fabrication of the setup as needed.
  • Acts as primary interface with customer stress engineers to identify and assist in articulation of customer requirements and priorities; discuss and resolve technical/program issues and problems.

and provide contract status and updates.
  • Identifies, evaluates, establishes, and implements alternative courses of action in response to changing customer focus, requirements, or needs relating to structural analysis.
  • May act as a functional lead over other stress engineers on one or more projects (Level II or III only).

GENERAL QUALIFICATIONS - Education, Knowledge, and Experience
Education:
  • A High School Diploma is required.
  • A four-year college degree (Bachelor's degree) is required, with a major in
    • Mechanical Engineering
    • Aerospace Engineering
    • Civil Engineering
    • A related field (coursework in Strength of Materials is highly desired, coursework in FEA, Analysis of Composite Materials, and Stress Analysis desired)
  • Master's degree is desired.

Experience:
  • Level I: 0-5 years of direct experience
  • Level II: 2-10 years of direct experience
  • Level III: 7+ years of direct experience

Skills:
  • Strong computer knowledge
  • Advanced finite element modeling skills required (Level II and III). FEMAP/NASTRAN is preferred, but PATRAN, Abaqus, Ansys and others may be considered.
  • Ability to prepare and review detailed stress reports to company, FAA and customer standards.
  • Ability to review drawings with other company disciplines and provide structures input.
  • Ability to define structural test requirements for laboratory and full-scale testing.
  • Ability to review test results and correlate with analytical models.
  • Must possess good understanding of aerospace materials and manufacturing processes.
  • Ability to review overall design and provide structures input at PDR & CDR.

Preferred Skills/Experience:
  • Programming (VBA macros)
  • Catia V5 working knowledge.
  • Previous experience fabricating with wood and steel due to the hands-on nature of physical testing, which the stress engineer defines in test plans.
  • Experience with design for aircraft interiors, specifically, aircraft galleys.

Other:
  • Extended or irregular hours may be required.
  • Must be authorized to work in the United States.
  • Boeing EnCore is an "at-will" employer; employment is at the mutual consent of both the employee and the employer, and may be terminated at will for any reason, with or without cause, at any time during employment with the Company.
  • As business conditions warrant a change in the operating necessities of the Company, all employees are expected to react productively, handle other essential tasks assigned now or in the future.
  • Tasks may vary slightly based on products produced at a division.

CERTIFICATES AND LICENSES
SUPERVISION PROVIDED TO THE POSITION
  • Work is provided to this position on a goal or project basis. Independently determines methods and procedures of how to accomplish routine work. May receive general instructions on new assignments.

LEADERSHIP RESPONSIBILITY
  • May oversee work teams as related to stress engineering (Levels II and III).

PROBLEM SOLVING
  • Develop and provide solutions for a variety of problems based on established precedents and policies.

LANGUAGE SKILLS
  • Ability to communicate clearly and effectively in English, both verbally and in writing.

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