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Senior Stress Engineer Jobs (NOW HIRING)

Sr. Stress Engineer

Murrieta, CA · On-site

$60 - $82.25/hr

The Senior Stress Engineer at AEVEX Aerospace is responsible for analyzing primary & secondary aircraft structures to show compliance with FAA 14CFR Part 23 & Part 25 regulations. These analyses ...

The Senior Stress Engineer at AEVEX Aerospace is responsible for analyzing primary & secondary aircraft structures to show compliance with FAA 14CFR Part 23 & Part 25 regulations. These analyses ...

Sr. Stress Engineer

Murrieta, CA · On-site

$200K - $224K/yr

The Senior Stress Engineer at AEVEX Aerospace is responsible for analyzing primary & secondary aircraft structures to show compliance with FAA 14CFR Part 23 & Part 25 regulations. These analyses ...

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... Collaborate closely with design engineering, manufacturing, and flight test teams * Support trade ...

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... Collaborate closely with design engineering, manufacturing, and flight test teams * Support trade ...

Wichita, KS Pay Rate: $90.00+/hour EXPLEO GROUP USA is currently looking for a Senior Consultant Stress Engineer (Metallic/Composite, Fuselage, Structure) (Level 6) to join our team for an exciting ...

Wichita, KS Pay Rate: $90.00+/hour EXPLEO GROUP USA is currently looking for a Senior Consultant Stress Engineer (Metallic/Composite, Fuselage, Structure) (Level 6) to join our team for an exciting ...

Location: Tulsa, OK Pay Rate: $90.00+/hour EXPLEO GROUP USA is seeking a Senior Consultant Stress Engineer (Level 6) to provide industry-leading expertise, innovation, and strategic technical ...

Tulsa, OK Pay Rate: $90.00+/hour EXPLEO GROUP USA is seeking a Senior Consultant Stress Engineer (Level 6) to provide industry-leading expertise, innovation, and strategic technical leadership across ...

Stress Engineer II

San Antonio, TX · On-site

$53 - $72.50/hr

We are seeking a Mechanical Stress Engineer with a solid background in aircraft structures ... The engineer will collaborate with senior engineers, production teams, quality personnel, and cross ...

New

As a Static Stress Engineer you will support the fleet in-service repair of aircraft structures and ... Liaise with Principal and Senior Static Engineers in order to ensure that methods, assumptions ...

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Senior Stress Engineer information

See salary details

$59.5K

$126.6K

$183.5K

How much do senior stress engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for senior stress engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Stress Engineer vs Stress Analyst?

AspectSenior Stress EngineerStress Analyst
Required CredentialsBachelor's or Master's in Mechanical or Aerospace Engineering, Professional Engineer (PE) license often preferredBachelor's or Master's in Mechanical or Aerospace Engineering, relevant certifications beneficial
Work EnvironmentDesign and analysis teams in aerospace, automotive, or defense industries; often involved in complex projectsAnalysis-focused roles within engineering teams, primarily performing stress calculations and simulations
Employer & Industry UsageUsed in aerospace, automotive, and heavy machinery sectors for advanced stress analysisCommon in similar industries, often as entry to mid-level roles supporting senior engineers

While both roles involve stress analysis, Senior Stress Engineers typically lead complex projects, make critical design decisions, and have more experience and certifications. Stress Analysts support these efforts through detailed calculations and simulations. The senior role requires broader expertise and often involves project management responsibilities.

What are some common challenges faced by Senior Stress Engineers in cross-functional project teams?

Senior Stress Engineers often work closely with design, manufacturing, and quality teams to ensure structural integrity of components under various loading conditions. A common challenge is balancing strict safety requirements with tight deadlines and evolving design changes. Effective communication and problem-solving skills are essential for resolving conflicts between design intent and manufacturability, while ensuring compliance with industry standards. Additionally, Senior Stress Engineers are frequently responsible for mentoring junior engineers and providing technical guidance across departments.

What does a Senior Stress Engineer do?

A Senior Stress Engineer is responsible for analyzing and assessing the structural integrity of components, typically in industries like aerospace, automotive, or civil engineering. They use advanced calculations and software tools to evaluate how parts will respond to forces such as pressure, heat, and vibration. Their work ensures that products are safe, reliable, and meet regulatory requirements. Senior Stress Engineers also review designs, oversee testing, and provide technical guidance to junior engineers.

What are the key skills and qualifications needed to thrive as a Senior Stress Engineer, and why are they important?

To thrive as a Senior Stress Engineer, you need a strong background in mechanical or aerospace engineering, advanced knowledge of structural analysis, and experience with industry standards, typically supported by a relevant degree. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, and familiarity with CAD systems and regulatory requirements are essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure the safety, reliability, and compliance of structures in high-stakes engineering environments.
More about Senior Stress Engineer jobs
What cities are hiring for Senior Stress Engineer jobs? Cities with the most Senior Stress Engineer job openings:
What are the most commonly searched types of Stress Engineer jobs? The most popular types of Stress Engineer jobs are:
What states have the most Senior Stress Engineer jobs? States with the most job openings for Senior Stress Engineer jobs include:
Infographic showing various Senior Stress Engineer job openings in the United States as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

$92K - $115K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted yesterday


Job description

Job Description:

At Saab in West Lafayette, IN, you have the opportunity to join a team that manufactures the rear section of the T-7A Redhawk military trainer aircraft for the United States Air Force. This flagship facility utilizes advanced manufacturing techniques and leverages research and development to support Saab's broad product portfolio. As Saab continues to expand their team in West Lafayette, IN, we are currently seeking a Senior Stress/MRB Engineer to support the operation.

The Senior Stress/MRB Engineer will work in both an MRB/Liaison and stress engineering capacity. In the MRB role, you will serve as the point of communication between engineering, manufacturing, and quality departments, ensuring that design specifications and engineering solutions are properly implemented during the production process. The primary responsibility is to facilitate collaboration across various teams to resolve issues that may arise during the manufacturing or assembly process.

As a stress engineer you will complete static and DaDT analysis in support of both production processes and new design activities. The stress engineer will work close with the rest of the design team in West Lafayette as well as the international design team.

Responsibilities include:

  • Perform static and DaDT structural analyses of metallic and/or composite airframe structure, mechanical systems, and equipment, by hand and by using automated procedures

  • Work with the team to develop designs which meet program requirements and are the lightest, lowest cost, and highest quality products consistent with schedule and budget objectives

  • Derive applied loads, create, extract, and distribute internal loads and perform weight and stiffness optimization utilizing tools such as FEA, 3DX, Catia V5 and other software applications

  • Review and disposition non-conforming conditions on primary parts, assemblies and final product verifying disposition will not negatively impact the functionality of the system

  • Act as the main contact between the design engineering team and manufacturing to ensure engineering intent met

  • Review and interpret engineering drawings and technical specifications to resolve production concerns

  • Provide real-time support to manufacturing and assembly teams to resolve production and build issues with impact on schedule

  • Investigate non-conformances, implement corrective actions, and ensure that all solutions comply with engineering and regulatory standards

  • Collaborate with suppliers, quality engineers, and manufacturing personnel to address deviations and propose solutions

  • Monitor production processes to identify potential design or manufacturing risks and suggest improvements to optimize efficiency and product quality

  • Ensure compliance with industry standards and regulations. Contribute to work culture aligned with Saab Company values - demonstrating Trust, Drive, Expertise and Support

  • Support other projects and tasks as assigned

Compensation Range: $92,200-$115,300

The compensation range provided is a general guideline. When extending an offer, Saab, Inc. considers factors including (but not limited to) the role and associated responsibilities, location, and market and business considerations, as well as the candidate's work experience, key skills, and education/training.

Skills and Experience:
  • Bachelor of Science degree in Engineering (with a focus on Mechanical, Civil, Aerospace, Aeronautical or Related)

  • 8+ years' experience in an Aerospace Stress engineering role

  • Proficiency in interpreting engineering drawings, models, and technical specifications

  • Proficiency in analysis of metallic and composite airframe structure

  • Understanding of material properties, production & manufacturing methods and practices and their effect on aircraft performance

  • Strong problem-solving and critical thinking skills, with the ability to effectively troubleshoot production issues

  • Ability to work in a fast-paced production environment and manage multiple priorities

Citizenship Requirements:

Must be a U.S. citizen, Permanent Resident (green card holder), or protected individual as defined by 8 U.S.C. 1324b(a)(3).

Drug-Free Workplaces:

Saab is a federal government contractor and adheres to policies and programs necessary for sustaining drug-free workplaces. As a condition of employment, candidates will be required to pass a pre-employment drug screen.

Benefits:

Saab provides an excellent working environment offering professional growth opportunities, competitive wages, work-life balance, a business casual atmosphere and comprehensive benefits.

Highlights include:

  • Medical, vision, and dental insurance for employees and dependents

  • Generous paid time off, including 8 designated holidays

  • 401(k) with employer contributions

  • Tuition assistance and student loan assistance

  • Wellness and employee assistance resources

  • Employee stock purchase opportunities

  • Short-term and long-term disability coverage

About Us:

Saab is a leading defense and security company with an enduring purpose, to help nations keep their people and society safe. Empowered by its 28,000 talented people, Saab constantly pushes the boundaries of technology to create a safer and more sustainable world. In the U.S., Saab delivers advanced technology and systems, supporting the U.S. Armed Forces and the Federal Aviation Administration, as well as international and commercial partners. Headquartered in Syracuse, New York, the company has business units and local employees in ten U.S. locations.

Saab is a company where we see diversity as an asset and offer unlimited opportunities for advancing in your career. We are also a company that respects each person's needs and encourage employees to lead a balanced, rewarding life beyond work. Saab values diversity and is an Affirmative Action employer for protected veterans and individuals with disabilities. Saab is an Equal Employment Opportunity employer, all qualified individuals are encouraged to apply and will be considered for employment without regard to race, color, religion, national origin, sex (including pregnancy), sexual orientation, gender identity, age, veteran, disability status, or any other federal, state, or locally protected category.