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Senior Stress Engineer Jobs (NOW HIRING)

Senior Stress and Lifing Engineer

Indianapolis, IN · On-site

$99K - $137K/yr

Senior Stress and Lifing Engineer Working Pattern: Full-Time Working location: Indianapolis, IN/Hybrid - 3 Office Days/Week An exciting opportunity has arisen for a Senior Stress and Lifing Engineer ...

Senior Airframe Stress Engineer

Manassas, VA · On-site

$100K - $136K/yr

Senior Airframe Stress Engineer About Electra At Electra, we're pioneering sustainable aviation by developing hybrid-electric Ultra Short Takeoff and Landing aircraft designed to transform regional ...

Senior Airframe Stress Engineer

Manassas, VA · On-site

$100K - $136K/yr

Senior Airframe Stress Engineer About Electra At Electra, we're pioneering sustainable aviation by developing hybrid-electric Ultra Short Takeoff and Landing aircraft designed to transform regional ...

Static Stress Engineer - Contract

Wichita, KS · On-site

$52.50 - $72/hr

As a Static Stress Engineer you will support the fleet in-service repair of aircraft structures and ... Liaise with Principal and Senior Static Engineers in order to ensure that methods, assumptions ...

Senior Cabin Stress Engineer

Mobile, AL · On-site

$58.25 - $80/hr

Transparencia en el Pago No Discriminacion(Spanish) As a Senior Engineer - Cabin Stress , you will support the development of aircraft cabin interior structures as a stress analyst. Duties include ...

Senior Stress and Lifing Engineer

Indianapolis, IN · Hybrid

$99K - $137K/yr

Senior Stress and Lifing Engineer Working Pattern: Full-Time Working location: Indianapolis, IN/Hybrid - 3 Office Days/Week An exciting opportunity has arisen for a Senior Stress and Lifing Engineer ...

The Boeing Company Boeing Commercial Airplanes (BCA) is seeking a Tooling Stress Engineer (Experienced or Senior) to join the Propulsion South Carolina (PSC) team in North Charleston, SC . The PSC ...

The Boeing Company Boeing Commercial Airplanes (BCA) is seeking a Tooling Stress Engineer (Experienced or Senior) to join the Propulsion South Carolina (PSC) team in North Charleston, SC . The PSC ...

The Boeing Company Boeing Commercial Airplanes (BCA) is seeking a Tooling Stress Engineer (Experienced or Senior) to join the Propulsion South Carolina (PSC) team in North Charleston, SC . The PSC ...

Senior Pipe Stress Engineer

Houston, TX · On-site

$101K - $139K/yr

We are seeking a Senior Pipe Stress Engineer to join our project team in Houston, TX. Responsibilities: Project Leadership * Lead the full piping engineering scope for assigned projects, including ...

Stress review of isometrics based on span tables. * Checking of work done by others. * Work closely with layout personnel and pipe support engineers to deliver a quality and cost-effective design.

SENIOR PIPING STRESS ENGINEER Under broad direction, functions as a technical specialist who makes decisions and recommendations regarding pipe stress analysis and pipe engineering. Negotiates ...

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$59.5K

$126.6K

$183.5K

How much do senior stress engineer jobs pay per year?

As of Jun 11, 2026, the average yearly pay for senior stress engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Stress Engineer vs Stress Analyst?

AspectSenior Stress EngineerStress Analyst
Required CredentialsBachelor's or Master's in Mechanical or Aerospace Engineering, Professional Engineer (PE) license often preferredBachelor's or Master's in Mechanical or Aerospace Engineering, relevant certifications beneficial
Work EnvironmentDesign and analysis teams in aerospace, automotive, or defense industries; often involved in complex projectsAnalysis-focused roles within engineering teams, primarily performing stress calculations and simulations
Employer & Industry UsageUsed in aerospace, automotive, and heavy machinery sectors for advanced stress analysisCommon in similar industries, often as entry to mid-level roles supporting senior engineers

While both roles involve stress analysis, Senior Stress Engineers typically lead complex projects, make critical design decisions, and have more experience and certifications. Stress Analysts support these efforts through detailed calculations and simulations. The senior role requires broader expertise and often involves project management responsibilities.

What are some common challenges faced by Senior Stress Engineers in cross-functional project teams?

Senior Stress Engineers often work closely with design, manufacturing, and quality teams to ensure structural integrity of components under various loading conditions. A common challenge is balancing strict safety requirements with tight deadlines and evolving design changes. Effective communication and problem-solving skills are essential for resolving conflicts between design intent and manufacturability, while ensuring compliance with industry standards. Additionally, Senior Stress Engineers are frequently responsible for mentoring junior engineers and providing technical guidance across departments.

What engineers make $300,000 a year?

Senior Stress Engineers in specialized industries such as aerospace, automotive, or energy can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and working in high-demand environments. Compensation often includes bonuses and stock options, reflecting the technical expertise and critical nature of their roles.

Is 47 too old to become an engineer?

Age is not a barrier to becoming a senior stress engineer or any engineering role, as the industry values experience, skills, and continuous learning. Many engineers start or transition into the field later in life, often bringing valuable perspectives and expertise. Success depends on relevant education, certifications, and staying current with industry tools and standards.

What engineer makes $500,000 a year?

Senior Stress Engineers in specialized industries such as aerospace, defense, or oil and gas can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in finite element analysis, materials, and safety standards.

What does a senior stress engineer do?

A senior stress engineer analyzes and evaluates the structural integrity of products and components to ensure they can withstand operational loads and conditions. They use engineering principles, finite element analysis software, and testing methods to identify potential failure points and recommend design improvements. This role often requires strong problem-solving skills, experience with industry standards, and relevant certifications.

What are the key skills and qualifications needed to thrive as a Senior Stress Engineer, and why are they important?

To thrive as a Senior Stress Engineer, you need a strong background in mechanical or aerospace engineering, advanced knowledge of structural analysis, and experience with industry standards, typically supported by a relevant degree. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, and familiarity with CAD systems and regulatory requirements are essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure the safety, reliability, and compliance of structures in high-stakes engineering environments.
More about Senior Stress Engineer jobs
What cities are hiring for Senior Stress Engineer jobs? Cities with the most Senior Stress Engineer job openings:
What are the most commonly searched types of Stress Engineer jobs? The most popular types of Stress Engineer jobs are:
What states have the most Senior Stress Engineer jobs? States with the most job openings for Senior Stress Engineer jobs include:
Infographic showing various Senior Stress Engineer job openings in the United States as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Senior Stress and Lifing Engineer

Rolls-Royce

Indianapolis, IN • On-site

$99K - $137K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 10 days ago


Rolls-Royce rating

9.0

Company rating: 9.0 out of 10

Based on 14 frontline employees who took The Breakroom Quiz

21st of 417 rated machine equipment manufacturers


Job description

Job Description
Job Title: Senior Stress and Lifing Engineer
Working Pattern: Full-Time
Working location: Indianapolis, IN/Hybrid - 3 Office Days/Week
An exciting opportunity has arisen for a Senior Stress and Lifing Engineer to join our team, playing a vital role in ensuring the reliability and safety of our products throughout their service life. As a Stress and Lifing Engineer, you will be responsible for the structural analysis of a wide range of static components, including casings, bearing supports, frames, mounts, and inlet guide vanes. These components are essential to the integrity of the engine and are subjected to a variety of complex loading conditions, including thermal, pressure, and mechanical loads. You will apply advanced analysis techniques to ensure these parts meet stringent safety and durability requirements, supporting our commitment to maximizing product performance and maintaining the highest standards of operational safety.
Why Rolls-Royce?
Rolls-Royce is one of the most enduring and iconic brands in the world and has been at the forefront of innovation for over a century. We design, build and service systems that provide critical power to customers where safety and reliability are paramount.
We are proud to be a force for progress, powering, protecting and connecting people everywhere.
We want to ensure that the excellence and ingenuity that has shaped our history continues into our future, and we need people like you to come and join us on this journey.
Rolls-Royce has been recognized as the top employer in the Engineering & Manufacturing category on the prestigious Forbes Top Employers for Engineers list for 2025. This ranking highlights our commitment to innovation, employee development, and fostering a collaborative environment where engineers can thrive.
Be part of a team that sets the industry standard and drives groundbreaking solutions.
We'll provide an environment of caring and belonging where you can be yourself. An inclusive, innovative culture that invests in you gives you access to an incredible breadth and depth of opportunities where you can grow your career and make a difference.
Rolls-Royce is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to any protected characteristics.
What you will be doing
  • Lead and perform advanced mechanical integrity, stress, and lifing assessments using finite element analysis and other numerical modeling techniques.
  • Mentor and train junior analysts, providing technical guidance and fostering professional development within the team.
  • Conduct peer reviews of analysis projects, ensuring high standards of technical quality and rigor.
  • Serve as a primary point of contact for mechanical integrity matters, facilitating effective communication and collaboration with customers and cross-functional teams.
  • Prepare and deliver technical presentations to internal and external stakeholders, clearly communicating complex analysis results and recommendations.
  • Actively participate in the global engineering community, sharing subject matter expertise and best practices across the organization.
  • Champion continuous improvement initiatives, driving enhancements to tools, processes, and methods both within the team and across the wider function.

Who we're looking for:
At Rolls-Royce we put safety first, do the right thing, keep it simple and make a difference. These principles form the behaviors that guide us and are an essential component of our assessment process. They are the fundamental qualities that we seek for all roles.
Basic Requirements:
  • Bachelor's degree in Engineering with 5+ years of experience in mechanical design or manufacturing engineering, OR
  • Master's degree in Engineering with 3+ years of experience in mechanical design or manufacturing engineering, OR
  • PhD in Engineering
  • In order to be eligible for consideration, you must be a U.S. Citizen

Preferred Requirements:
  • 8 or more years of hands-on experience in conducting mechanical integrity, stress and lifing assessments using finite element analysis and other numerical models
  • Ability to apply logical, analytical and innovative thinking on a range of technical problems and make balanced decisions across technical and business parameters
  • Knowledge and experience of product integrity / liability and certification frameworks
  • Membership of a relevant professional body appropriate to region
  • Strong communication and presentation skills at all levels of the organization

What we offer
We offer excellent development opportunities, a competitive salary, and exceptional benefits. These include bonus, employee support assistance and employee discounts.
Your needs are as unique as you are. Hybrid working is a way in which our people can balance their time between the office, home, or another remote location. It's a locally managed and flexed informal discretionary arrangement. As a minimum we're all expected to attend the workplace for collaboration and other specific reasons, on average three days per week.
For any fully remote role, employees can live in any state except Idaho, Nebraska, Nevada, Vermont, and Wyoming.
Relocation assistance is available for this position.
Global Grade/Level: Level C
Closing Date: 06/12/2026
#CLOLI
Job Category
Mechanical Systems
Job Posting Date
01 Jun 2026; 00:06
Pay Range
$114,400 - $185,900-Annually
Location:
Indianapolis, IN
Benefits
Rolls-Royce provides a comprehensive and competitive Total Rewards package that includes base pay and a discretionary bonus plan. Eligible employees may have the opportunity to enroll in other benefits, including health, dental, vision, disability, life and accidental death & dismemberment insurance; a flexible spending account; a health savings account; a 401(k) retirement savings plan with a company match; Employee Assistance Program; Paid Time Off; certain paid holidays; paid parental and family care leave; tuition reimbursement; and a long-term incentive plan. The options available to an employee may vary depending on eligibility factors such as date of hire, employment type, and the applicability of collective bargaining agreements.

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