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Senior Stress Engineer Jobs (NOW HIRING)

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Senior Cabin Stress Engineer

Mobile, AL

$58.25 - $80/hr

Transparencia en el Pago No Discriminacion(Spanish) As a Senior Engineer - Cabin Stress , you will support the development of aircraft cabin interior structures as a stress analyst. Duties include ...

CYNET SYSTEMS

Senior Pipe Stress Engineer

Reston, VA · On-site

$41 - $90/hr

Stress review of isometrics based on span tables. * Checking of work done by others. * Work closely with layout personnel and pipe support engineers to deliver a quality and cost-effective design.

Boeing

Tooling Stress Engineer

North Charleston, SC

$103K - $140K/yr

The Boeing Company Boeing Commercial Airplanes (BCA) is seeking a Tooling Stress Engineer (Experienced or Senior) to join the Propulsion South Carolina (PSC) team in North Charleston, SC . The PSC ...

Lockheed Martin

Sr. Stress Analyst

Huntsville, AL · On-site

The Stress Analysis will support the development, design reviews, and program milestones for ... Basic Qualifications - Bachelor's degree in Mechanical Engineering or a related discipline from an ...

Boeing

Tooling Stress Engineer

North Charleston, SC

$103K - $140K/yr

Boeing Commercial Airplanes (BCA) is seeking a Tooling Stress Engineer (Experienced or Senior) to join the Propulsion South Carolina (PSC) team in North Charleston, SC . The PSC Equipment & Tool ...

AEVEX

Senior Stress Analysis Engineer

Tampa, FL · On-site

$95K - $129K/yr

Job Overview We are seeking a highly skilled and motivated Senior Structural Engineer specializing in aircraft structures to join our team. As a Structural Engineer, you will play a key role in the ...

Virgin Galactic, Inc.

Engineer II, Stress

Tustin, CA · On-site

$88K - $134K/yr

The Stress Engineer II will support both vehicle design/build and flight test operations directly ... Work independently for moderate periods under guidance of senior engineers and produce work that ...

AEVEX

Senior Stress Analysis Engineer

Tampa, FL

$95K - $129K/yr

Job Overview We are seeking a highly skilled and motivated Senior Structural Engineer specializing in aircraft structures to join our team. As a Structural Engineer, you will play a key role in the ...

AtkinsRéalis

Senior Piping Stress Engineer

Bothell, WA · On-site

$155K - $183K/yr

Overview We are seeking a Senior Pipe Stress Engineer to join our team in Bothell, WA or any other US based office. This role could be remote or hybrid. Your role * Work with multi-discipline team ...

AEVEX

Senior Stress Analysis Engineer

Tampa, FL · On-site

$95K - $129K/yr

Job Overview We are seeking a highly skilled and motivated Senior Structural Engineer specializing in aircraft structures to join our team. As a Structural Engineer, you will play a key role in the ...

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Senior Stress Engineer information

See salary details

$59.5K

$126.6K

$183.5K

How much do senior stress engineer jobs pay per year?

As of Jul 15, 2026, the average yearly pay for senior stress engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Stress Engineer vs Stress Analyst?

AspectSenior Stress EngineerStress Analyst
Required CredentialsBachelor's or Master's in Mechanical or Aerospace Engineering, Professional Engineer (PE) license often preferredBachelor's or Master's in Mechanical or Aerospace Engineering, relevant certifications beneficial
Work EnvironmentDesign and analysis teams in aerospace, automotive, or defense industries; often involved in complex projectsAnalysis-focused roles within engineering teams, primarily performing stress calculations and simulations
Employer & Industry UsageUsed in aerospace, automotive, and heavy machinery sectors for advanced stress analysisCommon in similar industries, often as entry to mid-level roles supporting senior engineers

While both roles involve stress analysis, Senior Stress Engineers typically lead complex projects, make critical design decisions, and have more experience and certifications. Stress Analysts support these efforts through detailed calculations and simulations. The senior role requires broader expertise and often involves project management responsibilities.

What are some common challenges faced by Senior Stress Engineers in cross-functional project teams?

Senior Stress Engineers often work closely with design, manufacturing, and quality teams to ensure structural integrity of components under various loading conditions. A common challenge is balancing strict safety requirements with tight deadlines and evolving design changes. Effective communication and problem-solving skills are essential for resolving conflicts between design intent and manufacturability, while ensuring compliance with industry standards. Additionally, Senior Stress Engineers are frequently responsible for mentoring junior engineers and providing technical guidance across departments.

What engineers make $300,000 a year?

Senior Stress Engineers in specialized industries such as aerospace, automotive, or energy can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and working in high-demand environments. Compensation often includes bonuses and stock options, reflecting the technical expertise and critical nature of their roles.

What engineer makes $500,000 a year?

Senior Stress Engineers in specialized industries such as aerospace, defense, or oil and gas can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or other incentives for senior-level engineers with unique expertise and responsibilities.

What engineers make $200,000 a year?

Senior Stress Engineers in industries such as aerospace, automotive, and energy often earn $200,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. High salaries are typically associated with roles requiring expertise in finite element analysis, materials science, and proficiency with simulation tools like ANSYS or Abaqus.

What does a senior stress engineer do?

A senior stress engineer analyzes and evaluates the structural integrity of engineering components and systems, often using finite element analysis (FEA) software. They identify potential failure points, develop solutions to improve durability, and ensure designs meet safety standards, typically working closely with design and manufacturing teams. Strong knowledge of materials, stress analysis techniques, and relevant industry certifications are essential for this role.

What are the key skills and qualifications needed to thrive as a Senior Stress Engineer, and why are they important?

To thrive as a Senior Stress Engineer, you need a strong background in mechanical or aerospace engineering, advanced knowledge of structural analysis, and experience with industry standards, typically supported by a relevant degree. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, and familiarity with CAD systems and regulatory requirements are essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure the safety, reliability, and compliance of structures in high-stakes engineering environments.
More about Senior Stress Engineer jobs
What cities are hiring for Senior Stress Engineer jobs? Cities with the most Senior Stress Engineer job openings:
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Senior Stress Engineer jobs near you
Infographic showing various Senior Stress Engineer job openings in the United States as of July 2026, with employment types broken down into 95% Full Time, 2% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Sr. Spec, Structural Engineer (Stress Engineer)

L3HHCM20

Greenville, TX • On-site

$83K - $113K/yr

Other

Posted 15 days ago

Job description

Job Title: Sr. Specialist, Structural Engineer (Stress Engineer)

Job Code: 37212

Job Location: Greenville, Rockwall, or Plano, TX (On-Site)

Job Schedule: 1st Shift 9/80

Job Description:

L3Harris is seeking qualified individuals to join our Aeronautical Systems Engineering team as a Stress Engineer. In this role, you will perform analysis of aircraft structure using classical and finite element analysis methods to develop free body diagrams, calculate internal loads and stresses, and write margins of safety for static strength. You will lead a small team of other stress engineers by mentoring them on technical problems and managing their budget and schedule performance. You will also support the development of engineering estimates for bids and provide input for a monthly labor forecast for your team.

***Selected candidate can sit in Greenville, TX, Rockwall, TX, or Plano, TX position will be On-Site***

Essential Functions:

  • Use classical hand analysis and create finite element models to predict internal loads, displacements, and stresses for complex structure.
  • Collaborate with design engineers to develop aircraft modifications and installations and ensure the design meets airworthiness requirements.
  • Generate free body diagrams and calculate internal loads and stresses.
  • Develop structural tests and post-process the results to establish allowable strength data.
  • Document structural analysis in formal reports to show compliance with airworthiness requirements.
  • Manage personal work to stay within scope, budget, and schedule for assigned tasks.
  • Mentor and lead other engineers in performing structural analysis.
  • Estimate engineering labor hours for formal bids and manage labor forecasts for a small team of engineers.
  • The ability to analyze the static strength of aircraft structure with classical methods from publicly available data.
  • Advanced knowledge of the application of finite element analysis with Femap and MSC Nastran for FAA projects.
  • Review engineering design data with CAD and PLM software.
  • Familiarity with FAA and military airworthiness requirements for static strength.
  • Able to travel to and from flight lines and work in aircraft hangar environments (some positions will require the ability to board/exit aircraft).
  • Willing and able to travel. (5%)
  • Excellent computer skills including working knowledge of MS Office Suite.
  • Ability to obtain and maintain a Secret Clearance.
  • Other duties as assigned by Supervisor.

Qualifications:

  • Bachelor's degree with six (6) years of commercial fixed-wing transport category airplane fuselage structural analysis experience.
  • Graduate degree with four (4) years of commercial fixed-wing transport category airplane fuselage structural analysis experience.
  • In Lieu of a degree, minimum of ten (10) years of commercial fixed-wing transport category airplane fuselage structural analysis experience.
  • Must be a U.S. Citizen.

Preferred Additional Skills:

  • Active Secret Clearance.
  • Experience with NX and Teamcenter.
  • Skilled in automating calculations using VBA in Excel or another programming language.
  • Experience in engineering leadership.

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