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Durability Engineer Jobs (NOW HIRING)

Goken

Test Engineer - Durability

Raymond, OH · On-site

This role will support durability engineering test and development activities. Responsibilities: * Design, document, and manage comprehensive whole-vehicle durability and accelerated mileage ...

Polaris, Inc.

$109K - $144K/yr

This role offers the opportunity to shape durability engineering approaches and drive meaningful impact on product performance and development effectiveness. Key Responsibilities: * Lead the ...

ALTEN Technology USA

$80K - $90K/yr

We are seeking an experienced, high-performing Durability Test Engineer to join our team dedicated to revolutionizing urban mobility. This role focuses specifically on the whole-vehicle and in ...

ROUSH

Senior Durability Project Engineer

Livonia, MI · On-site

$90 - $130/hr

The Senior Durability Project Engineer leads vehicle and component durability testing, focusing on structural performance, fatigue, and vibration. This role develops, plans and executes test programs ...

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$81K

$145.4K

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How much do durability engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for durability engineer in the United States is $145,359.00, according to ZipRecruiter salary data. Most workers in this role earn between $116,000.00 and $173,000.00 per year, depending on experience, location, and employer.

What is a durability engineer?

A Durability Engineer is a professional who evaluates and ensures the longevity and reliability of products, components, or systems under various conditions. Their main role is to design, test, and analyze materials and structures to predict their performance over time, identifying potential failure points and recommending improvements. Durability Engineers often work in industries such as automotive, aerospace, and manufacturing, where product lifespan is critical. They use simulation tools, laboratory tests, and real-world data to optimize products for durability and cost-effectiveness.

What are the key skills and qualifications needed to thrive as a durability engineer, and why are they important?

To thrive as a Durability Engineer, you need a solid background in mechanical engineering, materials science, and failure analysis, often supported by a relevant engineering degree. Familiarity with simulation tools such as ANSYS, Abaqus, and data acquisition systems, as well as knowledge of industry testing standards, is typically required. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills for collaborating with cross-functional teams and presenting findings. These skills and qualifications ensure that products meet long-term reliability standards, reducing warranty costs and enhancing customer satisfaction.

What is the difference between Durability Engineer vs Materials Engineer?

AspectDurability EngineerMaterials Engineer
CredentialsBachelor's in Mechanical, Civil, or Materials Engineering; certifications like PE or ASQBachelor's or Master's in Materials Science or Engineering; similar certifications
Work EnvironmentTesting labs, R&D centers, manufacturing facilitiesResearch labs, manufacturing plants, product development teams
Industry UsageFocus on product longevity, failure analysis, durability testingFocus on material selection, properties, and development

Durability Engineers primarily focus on testing and ensuring product longevity and performance over time, often working closely with testing labs and manufacturing. Materials Engineers concentrate on developing and selecting materials to meet product requirements. While both roles require a strong background in engineering and materials, their core responsibilities differ in focus and application.

What are some common challenges faced by durability engineers, and how are they typically addressed?

Durability Engineers often encounter challenges related to simulating real-world conditions accurately and managing tight project timelines. Balancing the need for thorough testing with time and budget constraints requires careful planning and prioritization. Collaboration with design, materials, and testing teams is essential to identify potential failure modes early and implement solutions before production. Proactive communication and continual learning about new materials and testing methodologies help Durability Engineers stay ahead of potential issues.
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What are the most commonly searched types of Durability Engineer jobs? The most popular types of Durability Engineer jobs are:
What states have the most Durability Engineer jobs? States with the most job openings for Durability Engineer jobs include:
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Durability Engineer jobs near you
Infographic showing various Durability Engineer job openings in the United States as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $145,359 per year, or $69.9 per hour.

CAE Durability Engineer

OSI Engineering, Inc.

Columbus, OH • On-site

Other

Posted 18 days ago

Job description

CAE Durability Engineer

Location: Columbus, OH (near Raymond, OH) – 80% onsite / 20% remote

Duration: Through March 31, 2027 (with potential extension)

Position Overview:

We are seeking a highly motivated CAE Durability Engineer to support strength and durability simulations for body and closure systems. This role will focus on full vehicle and subsystem-level analysis, working closely with design, testing, and offshore teams to ensure performance targets are achieved.

This is a project-based position requiring a hands-on engineer who can quickly contribute to ongoing programs and deliver high-quality CAE results.

Key Responsibilities:

  • Perform day-to-day strength and durability simulations for body and closure components
  • Develop high-quality finite element (FE) models and meshes for body and chassis subsystems
  • Execute non-linear FE analysis using Abaqus for strength and fatigue evaluation
  • Conduct fatigue life analysis (e.g., nCode or equivalent tools)
  • Analyze simulation results and identify failure modes and performance gaps
  • Collaborate with design and test teams to develop and implement countermeasures
  • Coordinate with offshore teams to support project execution
  • Prepare and deliver clear technical reports and presentations of findings
  • Support test validation activities and correlate CAE results with physical testing
  • Contribute to continuous improvement of CAE methodologies and processes

Required Qualifications:

  • 3+ years of CAE experience (flexible to ~3+ years with strong tool expertise)
  • Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or related field
  • Strong hands-on experience with ANSA (pre-processing)
  • Strong hands-on experience with Abaqus (solver)
  • Experience in vehicle durability, strength analysis, and FE modeling
  • Ability to work independently and hit the ground running in a fast-paced environment

Preferred Qualifications:

  • Experience with META and HyperWorks
  • Background in automotive industry or Tier 1 suppliers
  • Experience with sheet metal, body-in-white, or closure systems
  • Familiarity with fatigue post-processing tools (e.g., nCode)

No 3rd party agencies or C2C

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