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Senior Stress Engineer Jobs (NOW HIRING)

Boeing Commercial Airplanes (BCA) is seeking a Tooling Stress Engineer (Experienced or Senior) to join the Propulsion South Carolina (PSC) team in North Charleston, SC . The PSC Equipment & Tool ...

The Stress Analysis will support the development, design reviews, and program milestones for ... Basic Qualifications - Bachelor's degree in Mechanical Engineering or a related discipline from an ...

Senior Pipe Stress Engineer

Richland, WA · On-site

$115K - $155K/yr

Senior Pipe Stress Engineer Location: Richland, WA Clearance: No Citizenship Requirement: Yes, US citizenship required. Req #: 4048 (3198) Salary: $115,000 - $155,000 Expected Contract Length: 1 year ...

Senior Stress Analysis Engineer

Tampa, FL

$95K - $129K/yr

Job Overview We are seeking a highly skilled and motivated Senior Structural Engineer specializing in aircraft structures to join our team. As a Structural Engineer, you will play a key role in the ...

Senior Stress Analysis Engineer

Tampa, FL

$95K - $129K/yr

Job Overview We are seeking a highly skilled and motivated Senior Structural Engineer specializing in aircraft structures to join our team. As a Structural Engineer, you will play a key role in the ...

Senior Stress Analysis Engineer

Tampa, FL · On-site

$95K - $129K/yr

Job Overview We are seeking a highly skilled and motivated Senior Structural Engineer specializing in aircraft structures to join our team. As a Structural Engineer, you will play a key role in the ...

Stress Analysis Senior Engineer

Englewood, CO · On-site

$58 - $79.50/hr

The Stress Analysis Engineer will own moderatetocomplex structuralanalysis workpackages, mentor junior analysts, and provide technical leadership for propulsion subsystem stress analyses. The role ...

... senior Engineers to recommend a level of system performance based on analysis of customer needs and ... Stress Analysis, proficiency in CAESAR II (AutoPipe), or NozzlePro Your life at Harris As one of ...

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$59.5K

$126.6K

$183.5K

How much do senior stress engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for senior stress engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Stress Engineer vs Stress Analyst?

AspectSenior Stress EngineerStress Analyst
Required CredentialsBachelor's or Master's in Mechanical or Aerospace Engineering, Professional Engineer (PE) license often preferredBachelor's or Master's in Mechanical or Aerospace Engineering, relevant certifications beneficial
Work EnvironmentDesign and analysis teams in aerospace, automotive, or defense industries; often involved in complex projectsAnalysis-focused roles within engineering teams, primarily performing stress calculations and simulations
Employer & Industry UsageUsed in aerospace, automotive, and heavy machinery sectors for advanced stress analysisCommon in similar industries, often as entry to mid-level roles supporting senior engineers

While both roles involve stress analysis, Senior Stress Engineers typically lead complex projects, make critical design decisions, and have more experience and certifications. Stress Analysts support these efforts through detailed calculations and simulations. The senior role requires broader expertise and often involves project management responsibilities.

What are some common challenges faced by Senior Stress Engineers in cross-functional project teams?

Senior Stress Engineers often work closely with design, manufacturing, and quality teams to ensure structural integrity of components under various loading conditions. A common challenge is balancing strict safety requirements with tight deadlines and evolving design changes. Effective communication and problem-solving skills are essential for resolving conflicts between design intent and manufacturability, while ensuring compliance with industry standards. Additionally, Senior Stress Engineers are frequently responsible for mentoring junior engineers and providing technical guidance across departments.

What does a Senior Stress Engineer do?

A Senior Stress Engineer is responsible for analyzing and assessing the structural integrity of components, typically in industries like aerospace, automotive, or civil engineering. They use advanced calculations and software tools to evaluate how parts will respond to forces such as pressure, heat, and vibration. Their work ensures that products are safe, reliable, and meet regulatory requirements. Senior Stress Engineers also review designs, oversee testing, and provide technical guidance to junior engineers.

What are the key skills and qualifications needed to thrive as a Senior Stress Engineer, and why are they important?

To thrive as a Senior Stress Engineer, you need a strong background in mechanical or aerospace engineering, advanced knowledge of structural analysis, and experience with industry standards, typically supported by a relevant degree. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, and familiarity with CAD systems and regulatory requirements are essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure the safety, reliability, and compliance of structures in high-stakes engineering environments.
More about Senior Stress Engineer jobs
What cities are hiring for Senior Stress Engineer jobs? Cities with the most Senior Stress Engineer job openings:
What are the most commonly searched types of Stress Engineer jobs? The most popular types of Stress Engineer jobs are:
What states have the most Senior Stress Engineer jobs? States with the most job openings for Senior Stress Engineer jobs include:
Infographic showing various Senior Stress Engineer job openings in the United States as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $126,557 per year, or $60.8 per hour.
Tooling Stress Engineer

Tooling Stress Engineer

Boeing

North Charleston, SC

$103K - $140K/yr

Full-time

Medical, Life, Retirement

Posted 11 days ago


Boeing rating

8.5

Company rating: 8.5 out of 10

Based on 585 frontline employees who took The Breakroom Quiz

33rd of 516 rated manufacturers


Job description

Job Description

At Boeing, we innovate and collaborate to make the world a better place. We’re committed to fostering an environment for every teammate that’s welcoming, respectful and inclusive, with great opportunity for professional growth. Find your future with us.

Boeing Commercial Airplanes (BCA) is seeking a Tooling Stress Engineer (Experienced or Senior) to join the Propulsion South Carolina (PSC) team in North Charleston, SC.

The PSC Equipment & Tool Engineering team is an organization of highly skilled women and men responsible for designing, analyzing and modifying aerospace manufacturing equipment and tooling to support production of nacelle structures including the 737MAX inlet, 787 engine build up, and future nacelle production systems.

A successful candidate will have a strong desire to be out in the factory, interacting with mechanics and other engineers, directly supporting the production system. In Production Engineering, we need highly responsible professionals committed to upholding the highest standards of safety, quality, and integrity.

Our team is currently hiring for a broad range of experience levels including Experienced (Level 3) or Senior (Level 4) Tooling Stress Engineers.

Position Responsibilities:

  • Validates analysis of technical data, influences product engineering design and makes robotics, automation or technical recommendations to support production system integration for aerospace products.

  • Develops and validates program and project requirements, develops highly complex equipment and tooling concepts and designs solutions, including alternatives for the Production System.

  • Executes project plans, provides input to Make/Buy decisions and partners with Procurement to meet program schedule, cost and quality targets.

  • Ensures compliance with safety, producibility, maintainability, reliability, ergonomic factors and regulatory requirements.

  • Leads gated reviews and develops plans for production readiness, preventative maintenance and spares. Validates contractual performance milestones.

  • Develops and implements work-arounds and maintains configuration of hardware, software and documentation.

  • Conducts studies and make recommendation for disposition of assets.

Basic Qualifications (Required Skills/Experience):

  • Bachelor of Science degree in Engineering, Engineering Technology (including Manufacturing Technology), Computer Science, Data Science, Mathematics, Physics, Chemistry or non-US equivalent qualifications directly related to the work statement.

  • 5 or more years of experience in Manufacturing, Mechanical or Tool Engineering.

  • 5 or more years of experience using CAD/CAM software.

  • 5 or more years of experience with classical structural analysis/methodology.

  • 5 or more years of experience with finite element analysis/methodology (PATRAN/NASTRAN, ABAQUS, RISA).

Preferred Qualifications (Desired Skills/Experience):

  • Level 4: 9 + years of related work experience or an equivalent combination of education and experience.

  • Experience complying with industry standards, including electrical and safety codes.

  • Boeing Tooling Engineering Stress Approver (TESA) Certification.

  • 9 or more years of experience in classical and finite element structural analysis.

Conflict of Interest: Successful candidates for this job must satisfy the Company’s Conflict of Interest (COI) assessment process.

Drug Free Workplace:

Boeing is a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

Pay & Benefits:

At Boeing, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent. Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.  

The Boeing Company also provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work.  

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Pay is based upon candidate experience and qualifications, as well as market and business considerations.  

Summary Pay Range:

  • Mid-Level (Level 3): $103,700 – $140,300
  • Senior Level (Level 4): 126,650 – 171,350

Applications for this position will be accepted until Jun. 26, 2026


Export Control Requirements:

This is not an Export Control position.

Education

Bachelor's Degree or Equivalent Required

Relocation

This position offers relocation based on candidate eligibility.

Visa Sponsorship

Employer will not sponsor applicants for employment visa status.

Shift

This position is for 1st shift


Equal Opportunity Employer:

Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law.


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