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Stress Engineer Jobs (NOW HIRING)

Quantum World Technologies Inc

Stress Engineer

Wichita, KS · On-site

$52.50 - $72/hr

Stress Engineer Location: Wichita, KS Onsite/ Remote: Onsite In this role, you will be a critical member of our structural integrity team, ensuring that aircraft components and systems meet all ...

FMS Aerospace

Aircraft Stress Engineer

Huntsville, AL · On-site

$59 - $81/hr

FMS Aerospace in Huntsville, AL is expanding and seeking an experienced full-time, permanent Mid-Level Aircraft Stress Engineer for our Huntsville, AL office. The successful candidate will be ...

Vogt Power

Pipe Stress Engineer

Louisville, KY · On-site

$75K - $95K/yr

Position Summary Vogt Power International is looking for a talented Pipe Stress Engineer to work on a multi-discipline project team to analyze and review the ASME pressure parts and supports ...

Associates Systems LLC

Pipe Stress Engineer

Bedminster, NJ

$60 - $82/hr

* Mechanical Pipe Stress Engineer for piping design and stress analysis. * Design, analysis, and documentation of piping systems in industrial and process plants. * Responsible for 3D modeling, pipe ...

FMS Aerospace

Aircraft Stress Engineer

Huntsville, AL · On-site

$59 - $81/hr

FMS Aerospace in Huntsville, AL is expanding and seeking an experienced full-time, permanent Mid-Level Aircraft Stress Engineer for our Huntsville, AL office. The successful candidate will be ...

Vogt Power

Pipe Stress Engineer

Louisville, KY · On-site

$75K - $95K/yr

Position Summary Vogt Power International is looking for a talented Pipe Stress Engineer to work on a multi-discipline project team to analyze and review the ASME pressure parts and supports ...

FMS Aerospace

Aircraft Stress Engineer

Huntsville, AL · Hybrid

$59 - $81/hr

FMS Aerospace in Huntsville, AL is expanding and seeking an experienced full-time, permanent Mid-Level Aircraft Stress Engineer for our Huntsville, AL office. The successful candidate will be ...

Vogt Power

Pipe Stress Engineer

Erie, PA · On-site

$75K - $95K/yr

Position Summary Vogt Power International is looking for a talented Pipe Stress Engineer to work on a multi-discipline project team to analyze and review the ASME pressure parts and supports ...

Airbus

Stress Engineer (Contract)

Wichita, KS · On-site

$52.50 - $72/hr

As a Stress Engineer you will support the development of aircraft structures as an entry level stress analyst. This can include static analysis and/or fatigue and damage tolerance analysis. Duties ...

Vogt Power

Pipe Stress Engineer

Erie, PA · On-site

$75K - $95K/yr

Position Summary Vogt Power International is looking for a talented Pipe Stress Engineer to work on a multi-discipline project team to analyze and review the ASME pressure parts and supports ...

Vogt Power

Pipe Stress Engineer

Erie, PA · On-site

$75K - $95K/yr

Position Summary Vogt Power International is looking for a talented Pipe Stress Engineer to work on a multi-discipline project team to analyze and review the ASME pressure parts and supports ...

Expleo

Stress Engineer - VI - Wichita

Wichita, KS

$90/hr

The Stress Engineer will apply knowledge of advanced engineering principles, theories, concepts, and industry practices to deliver high-impact technical solutions, while influencing long-term ...

Hybron

Composites Stress Engineer

El Segundo, CA · On-site

As the first Stress Engineer, you'll lay the foundation for and own the structural analysis of Hybron's fiber-reinforced composites, using a novel material construction. You'll build and validate ...

Expleo

Stress Engineer - VI - Wichita

Wichita, KS

$90/hr

The Stress Engineer will apply knowledge of advanced engineering principles, theories, concepts, and industry practices to deliver high-impact technical solutions, while influencing long-term ...

Virgin Galactic, Inc.

Specialist Engineer, Stress

Tustin, CA · On-site

$61.50 - $84.25/hr

Stress Engineers will collaborate across other disciplines, including but not limited to: Structures Design, Maintenance & Operations teams, Manufacturing, Propulsion, Flight Test and more to provide ...

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How much do stress engineer jobs pay per hour?

As of Jun 26, 2026, the average hourly pay for stress engineer in the United States is $65.95, according to ZipRecruiter salary data. Most workers in this role earn between $56.49 and $77.40 per hour, depending on experience, location, and employer.

What are some common challenges Stress Engineers face when working on large-scale projects?

Stress Engineers working on large-scale projects often encounter challenges such as managing complex load cases, ensuring compliance with evolving industry standards, and coordinating with cross-functional teams like design, manufacturing, and quality assurance. Balancing the need for structural integrity with cost and weight constraints can also be demanding. Effective communication and strong problem-solving skills are essential to address unexpected issues that may arise during simulations or testing phases.

What is the difference between Stress Engineer vs Structural Engineer?

AspectStress EngineerStructural Engineer
Required CredentialsBachelor's or Master's in Mechanical, Aerospace, or Civil Engineering; often includes certifications like ASME or NACEBachelor's or Master's in Civil, Structural, or Mechanical Engineering; often includes PE licensure
Work EnvironmentDesign and analyze components for aerospace, automotive, or mechanical systems, often in labs or manufacturing settingsDesign and evaluate buildings, bridges, and infrastructure, primarily in office and construction sites
Industry UsageCommon in aerospace, automotive, and mechanical industriesPrevalent in construction, civil engineering, and infrastructure projects

While both Stress Engineers and Structural Engineers analyze load effects, Stress Engineers focus on component-level stress analysis in mechanical systems, whereas Structural Engineers evaluate entire structures like buildings. The roles overlap in analyzing stresses, but their applications and environments differ significantly.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as aerospace, petroleum, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-paying engineering positions often require advanced degrees, professional certifications, and work in high-demand industries or companies.

What are the key skills and qualifications needed to thrive as a Stress Engineer, and why are they important?

To thrive as a Stress Engineer, you need a solid background in mechanical or aerospace engineering, expertise in structural analysis, and familiarity with industry codes and standards. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, and often a Professional Engineer (PE) license, are commonly required. Strong problem-solving, attention to detail, and effective communication skills help you identify issues and present solutions to multidisciplinary teams. These skills are vital for ensuring the structural integrity and safety of complex systems in sectors like aerospace, automotive, and civil engineering.

What engineers make $500,000?

Senior engineers in specialized fields such as aerospace, petroleum, or software engineering can earn $500,000 or more annually, especially with experience, advanced skills, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, particularly in large corporations or high-demand industries.

How much do stress engineers make in the US?

Stress engineers in the US typically earn a median annual salary of around $80,000 to $110,000, depending on experience, industry, and location. Senior or specialized stress engineers with advanced skills in finite element analysis and certifications can earn higher salaries, often exceeding $120,000 annually.

What Does a Stress Engineer Do?

As a stress engineer, you make models using various materials and apply stress to test how much strain the structures can handle. Your duties are to conduct a detailed analysis of your test cases and to report to other engineers, architects, and facilities managers. You can find stress engineer jobs in many industries, including aerospace and aviation, automotive, medical, nuclear power, and plastics. Much of your work takes place in a laboratory, where you build prototypes from different materials to figure out which materials and what designs can withstand the most stress.

What does a stress engineer do?

A stress engineer analyzes and evaluates the structural integrity of components and systems to ensure they can withstand operational loads and conditions. They use engineering principles, finite element analysis software, and testing to identify potential failure points and recommend design improvements. Stress engineers often work in aerospace, automotive, or manufacturing industries and require knowledge of materials, safety standards, and relevant certifications.
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Stress Engineer jobs near you
Infographic showing various Stress Engineer job openings in the United States as of June 2026, with employment types broken down into 96% Full Time, 1% Part Time, and 3% Contract. Highlights an 89% Physical, 4% Hybrid, and 7% Remote job distribution, with an average salary of $137,183 per year, or $66 per hour.
Stress Engineer

Stress Engineer

Quantum World Technologies Inc

Wichita, KS • On-site

$52.50 - $72/hr

Full-time

Posted 24 days ago

Job description

Job Title: Stress Engineer

Location: Wichita, KS

Onsite/ Remote: Onsite

Job Description

In this role, you will be a critical member of our structural integrity team, ensuring that aircraft components and systems meet all regulatory, safety, and operational requirements regarding fatigue, crack growth, and residual strength. You will apply advanced fracture mechanics principles to predict the life of metallic and composite structures under complex operational loading environments, establishing inspection intervals that guarantee safety-of-flight throughout the aircraft lifecycle.

Key Responsibilities

Structural Evaluation: Perform detailed fatigue and damage tolerance (F&DT) analyses on primary and secondary aircraft structures using analytical and computational methods.

Crack Growth Modeling: Develop crack growth curves and calculate residual strength for complex structural configurations under spectrum loading conditions.

Finite Element Analysis (FEA): Build and refine detailed stress and fracture mechanics FE models to extract stress intensity factors ($K$) and stress distributions.

Spectrum Development: Author and review operational flight load spectrums based on flight test data, fleet tracking information, and design specifications.

Regulatory Compliance: Ensure all designs and analyses comply with relevant regulatory requirements (e.g., FAA 14 CFR 25.571, EASA CS-25.571). Prepare and review compliance documentation for certification.

Testing Support: Support structural testing (component and full-scale fatigue tests) by predicting failure locations, determining sensor placement, and correlating test results with analytical models.

Fleet Support & Maintenance: Provide engineering dispositions for cracked or damaged fleet structures and develop structural repair data that incorporates damage tolerance evaluations.

Mentorship: Guide and mentor junior engineers, establishing best practices and technical standards for the structural analysis team.

Technical Skills & Competencies

Fracture Mechanics: Deep understanding of linear elastic fracture mechanics (LEFM), elastic-plastic fracture mechanics (EPFM), and fatigue crack initiation/propagation.

Software Proficiency: Hands-on experience with industry-standard analysis tools:

F&DT Tools: NASGRO, AFGROW, or proprietary Boeing F&DT codes.

FEA Tools: NASTRAN/PATRAN, Abaqus, or ANSYS.

Materials Knowledge: understanding of aerospace materials (e.g., Aluminum alloys, Titanium, High-strength steels) and their behavioral properties under fatigue and corrosive environments. Knowledge of composite delamination/disbond growth mechanisms is a plus.

Standards & Regulations: Familiarity with military standards (e.g., Joint Service Specification Guide JSSG-2006) for defense roles, or commercial regulations for civil aviation.

Qualifications & Experience

Basic Qualifications (Required):

Education: Bachelor's degree in Aerospace, Mechanical, or Civil Engineering (or a closely related discipline) from an accredited institution.

Experience: Minimum of 5 8 years of experience in structural analysis within the aerospace industry, with a primary focus on Fatigue and Damage Tolerance (F&DT).

Analytical Background: Demonstrated experience writing technical reports and structural substantiation documentation.

Preferred Qualifications (Desired):

Advanced Degree: Master's or Ph.D. in Aerospace or Mechanical Engineering with a thesis focus on fracture mechanics or structural durability.

Boeing Experience: Familiarity with Boeing design philosophies, internal structural manuals, and proprietary software suites.

DER/UM Potential: Experience working directly with regulatory authorities (FAA/EASA) or holding Designated Engineering Representative (DER) / Unit Member (UM) status is highly desirable.

Soft Skills & Work Attributes

Problem-Solving: Exceptionally strong analytical abilities with a rigorous attention to detail.

Communication: Excellent verbal and written communication skills to articulate complex technical risks and solutions to multidisciplinary teams, leadership, and regulatory bodies.

Collaboration: Ability to work dynamically within a fast-paced integrated product team (IPT) environment.