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Aircraft Structural Design Engineer Jobs (NOW HIRING)

Key Responsibilities Perform structural analysis to evaluate aircraft components and assemblies for ... Support design reviews, testing, troubleshooting, and post-delivery engineering activities. Ensure ...

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Aircraft Structural Design Engineer information

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$43K

$103.5K

$192.5K

How much do aircraft structural design engineer jobs pay per year?

As of Jul 15, 2026, the average yearly pay for aircraft structural design engineer in the United States is $103,463.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,000.00 and $122,500.00 per year, depending on experience, location, and employer.

What is the difference between Aircraft Structural Design Engineer vs Aerospace Design Engineer?

AspectAircraft Structural Design EngineerAerospace Design Engineer
CredentialsBachelor's in Aerospace or Mechanical Engineering, certifications like EASA or FAABachelor's in Aerospace, Mechanical, or Aeronautical Engineering, similar certifications
Work EnvironmentAircraft manufacturing, maintenance, and repair facilitiesAircraft, spacecraft, and satellite design firms
Industry UsagePrimarily in aviation and defense sectorsIn aerospace, space exploration, and defense industries

While both roles involve designing aircraft components, the Aircraft Structural Design Engineer focuses specifically on aircraft structures, whereas the Aerospace Design Engineer may work on a broader range of aerospace projects, including spacecraft and satellites. The roles share similar credentials and work environments but differ in scope and application.

What are the key skills and qualifications needed to thrive as an Aircraft Structural Design Engineer, and why are they important?

To thrive as an Aircraft Structural Design Engineer, you need a strong background in aerospace or mechanical engineering, proficiency in structural analysis, and a solid understanding of aerodynamics and materials science, typically supported by a relevant engineering degree. Expertise with CAD software (such as CATIA or SolidWorks), finite element analysis (FEA) tools, and familiarity with aviation industry standards are crucial. Strong problem-solving, attention to detail, and effective teamwork and communication skills help you excel in this role. These skills ensure the design and integrity of safe, efficient aircraft structures, meeting regulatory requirements and project goals.

What does an Aircraft Structural Design Engineer do?

An Aircraft Structural Design Engineer is responsible for designing, analyzing, and testing the structural components of aircraft to ensure they meet safety, performance, and regulatory standards. Their work includes creating detailed blueprints, selecting appropriate materials, and using computer-aided design (CAD) software to model structures such as fuselages, wings, and landing gear. They also collaborate with other engineering teams to integrate structural designs with systems like avionics and propulsion. Ensuring structural integrity while minimizing weight and cost is a key part of the role.

What are the common challenges faced by Aircraft Structural Design Engineers when working on new aircraft models?

Aircraft Structural Design Engineers often encounter challenges such as balancing weight optimization with structural integrity and safety requirements. They must also navigate strict regulatory standards and certification processes, which require meticulous attention to detail and thorough documentation. Collaborating with multidisciplinary teams—including aerodynamics, materials, and manufacturing engineers—is crucial for integrating various system requirements, which can sometimes lead to complex coordination efforts. Staying updated on the latest materials and design technologies is also essential to deliver innovative and efficient solutions.
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What cities are hiring for Aircraft Structural Design Engineer jobs? Cities with the most Aircraft Structural Design Engineer job openings:
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Infographic showing various Aircraft Structural Design Engineer job openings in the United States as of July 2026, with employment types broken down into 96% Full Time, 3% Part Time, and 1% Contract. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $103,463 per year, or $49.7 per hour.
Structural Design Engineer II - AA02

Structural Design Engineer II - AA02

AXIUS GROUP LLC

New Century, KS

Other

Posted 12 days ago


Job description

SUMMARY

The Structural Design Engineer II supports the design, development, and modification of aircraft structures and components for commercial and/or military aviation programs. This position is responsible for creating detailed 3D models and engineering drawings using SolidWorks while ensuring designs meet customer requirements, regulatory standards, manufacturability, and structural integrity. The ideal candidate has previous aviation industry experience and a strong understanding of aircraft modification projects.

ESSENTIAL FUNCTIONS

  • Design aircraft structural components, assemblies, and installation packages using SolidWorks.
  • Develop detailed 3D models, engineering drawings, and manufacturing documentation.
  • Support aircraft modification, repair, and retrofit programs from concept through production.
  • Perform engineering analyses to ensure structural integrity, fit, function, and compliance with applicable standards.
  • Coordinate with Manufacturing, Quality, Program Management, and Customer representatives to support project execution.
  • Review engineering change requests and implement design revisions as required.
  • Participate in design reviews, technical meetings, and customer discussions.
  • Resolve production and installation issues by providing timely engineering support.
  • Ensure engineering documentation complies with customer specifications, FAA regulations, and company standards.
  • Support prototype builds, testing activities, and first article installations when required.
  • Maintain accurate engineering records, bills of material, and drawing revisions within company systems.

KNOWLEDGE

  • Aircraft structural design principles and engineering practices.
  • Aircraft modification, retrofit, and installation processes.
  • Aerospace manufacturing methods and fabrication techniques.
  • SolidWorks 3D CAD modeling and drawing creation (required).
  • GD&T and engineering drawing interpretation.
  • FAA regulations and aerospace industry standards.
  • Materials used in aircraft structural applications, including aluminum, steel, titanium, and composites.
  • Engineering change management and configuration control processes.
  • Microsoft Office applications.

COMPETENCIES

  • Strong mechanical aptitude and engineering problem-solving skills.
  • Excellent analytical and critical thinking abilities.
  • High attention to detail and commitment to quality.
  • Strong written and verbal communication skills.
  • Ability to prioritize multiple projects and meet deadlines.
  • Collaborative team player with cross-functional communication skills.
  • Self-motivated with the ability to work independently.
  • Adaptability in a fast-paced engineering environment.

EXPERIENCE AND EDUCATION

Required

  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline.
  • 3-6 years of structural design engineering experience.
  • Previous aviation or aerospace industry experience.
  • Proficiency using SolidWorks for aircraft structural design.
  • Experience creating engineering drawings and 3D models.
  • Working knowledge of GD&T.

Preferred

  • Experience supporting aircraft modification or STC programs.
  • Familiarity with military and/or commercial aircraft.
  • Experience supporting manufacturing and production environments.
  • Knowledge of FAA certification processes and aerospace quality standards.

WORKING CONDITIONS

  • Office-based engineering environment with occasional manufacturing floor exposure.
  • May require occasional travel to customer locations or aircraft modification sites.
  • Ability to sit, stand, and use computer equipment for extended periods.
  • Occasional lifting of up to 25 pounds.
  • Must be able to access manufacturing facilities and aircraft as required.

WORK AUTHORIZATION/SECURITY CLEARANCE

  • U.S. Citizen or Permanent Resident
  • If a Security Clearance is required:
    • Candidates "must/may need" to be able to obtain and maintain a DoD Security Clearance
    • Successful candidates must be able to secure Program Access approval