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Mechanical Systems Design Engineer Jobs (NOW HIRING)

HDT Global

Lead Mechanical/Systems Design Engineer

Geneva, OH · On-site

$94K - $113K/yr

... SME) on engineering projects, electro-mechanical systems, and HVAC\R systems supporting the ... Performs complex and routine engineering design and analysis tasks with standard techniques. Works ...

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Mechanical Systems Design Engineer information

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How much do mechanical systems design engineer jobs pay per hour?

As of Aug 10, 2026, the average hourly pay for mechanical systems design engineer in the United States is $51.84, according to ZipRecruiter salary data. Most workers in this role earn between $40.38 and $60.58 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a mechanical systems design engineer, and why are they important?

To thrive as a Mechanical Systems Design Engineer, you need a solid background in mechanical engineering principles, proficiency in CAD software, and typically a bachelor's degree in mechanical engineering or a related field. Familiarity with industry-standard tools like SolidWorks, AutoCAD, and simulation software, as well as knowledge of relevant codes and standards, is essential. Strong problem-solving abilities, attention to detail, and effective communication skills help you excel in collaborating with multidisciplinary teams and addressing complex design challenges. These skills ensure the development of safe, efficient, and innovative mechanical systems that meet project requirements and industry standards.

What are some typical challenges faced by mechanical systems design engineers during project development?

Mechanical Systems Design Engineers often encounter challenges such as balancing innovative design with cost and manufacturability, ensuring compliance with industry standards, and integrating mechanical systems within multidisciplinary teams. Additionally, they may need to troubleshoot unforeseen performance issues during prototyping and adapt to evolving client requirements. Effective communication and collaboration with electrical engineers, manufacturers, and project managers are essential to successfully deliver complex projects on time.

What is the difference between Mechanical Systems Design Engineer vs Mechanical Design Engineer?

AspectMechanical Systems Design EngineerMechanical Design Engineer
CredentialsBachelor's in Mechanical Engineering; possibly PE licenseBachelor's in Mechanical Engineering; possibly PE license
Work EnvironmentDesigning complex mechanical systems in manufacturing, automotive, or aerospaceCreating components and parts for various mechanical products
Industry UsageUsed in industries requiring integrated system designCommon in product development and component design

Both roles require a mechanical engineering background and similar certifications. The Mechanical Systems Design Engineer focuses on designing complete mechanical systems, often involving integration and system-level considerations, while the Mechanical Design Engineer concentrates on individual components and parts. The choice depends on whether the role emphasizes system-level integration or component-level design.

Are mechanical systems design engineers in demand?

Mechanical systems design engineers are in demand due to ongoing needs in industries such as manufacturing, aerospace, and automotive. They often require proficiency in CAD software and knowledge of thermodynamics and materials, with employment prospects driven by infrastructure development and technological innovation.

What does a mechanical systems design engineer do?

A Mechanical Systems Design Engineer is responsible for designing, developing, and testing mechanical systems and components for various applications, such as automotive, aerospace, or manufacturing industries. Their tasks often include creating detailed drawings and specifications, performing engineering analyses, and collaborating with other engineers to ensure systems meet performance and safety standards. They also play a key role in troubleshooting issues, improving existing designs, and ensuring compliance with industry regulations. This role requires strong problem-solving skills and proficiency in computer-aided design (CAD) software.
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Mechanical Systems Design Engineer jobs near you
Infographic showing various Mechanical Systems Design Engineer job openings in the United States as of August 2026, with employment types broken down into 86% Full Time, 9% Part Time, and 5% Contract. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $107,836 per year, or $51.8 per hour.

Mechanical Systems Design Engineer

The AES Group

York, PA • On-site

Contractor

Posted 17 days ago

Job description

Job Title: Mechanical Systems Design Engineer
Location: York; PA

Let’s create our future together at The AES Group!

About The AES Group:

The AES Group is a premier technology and engineering consulting company that has been bringing businesses and talent together for over 20 years to deliver innovative solutions that have the greatest positive impact on society. AES has helped over 40 business enterprises, including Fortune 500 companies, engage their customers, empower their employees, and transform their business operations with the power of cloud, data, AI, engineering, and other emerging technologies.                                                   

Position Summary:

The Mechanical Systems Design Engineer is responsible for the design and development of complete mechanical systems for advanced automation equipment. This includes system layout, detailed machine design, and integration of robotic tooling, motion components, and structural assemblies. This role plays a critical part in delivering reliable, manufacturable, and cost-effective solutions that meet performance and project requirements.

Job Duties and Responsibilities

  • Design complete mechanical systems including frames, weldments, end of arm tooling, and machine assemblies for robotic packaging equipment by developing 3D models, detailed drawings, and assembly layouts using SolidWorks CAD software
  • Collaborate with electrical, controls, and manufacturing teams to ensure seamless system integration
  • Support project execution by meeting milestones and proactively communicating risks or design challenges
  • Mentor and support engineers and designers, and contribute to the onboarding and development of new team members
  • Perform and validate engineering calculations including component sizing, load and stress analysis, tolerance stack-ups, and dynamic system behavior to ensure system reliability, performance, and safety of mechanical systems
  • Develop and drive modular design and standardization strategies to improve scalability, reduce design time, and increase system consistency across product lines
  • Collaborate with engineering, operations, and IT teams to ensure alignment between CAD/PDM systems and ERP platforms for accurate BOM management and seamless data flow
  • Review designs for form, fit, function, manufacturability, and cost effectiveness
  • Translate customer requirements and specifications into practical, high-performance mechanical designs
  • Develop and maintain CAD standards, libraries, and best practices
  • Work with customers, suppliers, and internal teams to develop and refine design solutions
  • Interface with manufacturing and assembly teams to support builds and incorporate feedback into designimprovements
  • Contribute to continuous improvement initiatives in design, cost reduction, and product performance
  • Participate in system testing, debug, and Factory Acceptance Testing (FAT) activities
  • Performs other duties as required

Skills and Qualifications:

  • Bachelor’s degree in Mechanical Engineering or related field, or an equivalent combination of education and progressive, relevant industry experience
  • 6+ years of experience in mechanical design, preferably in automation, packaging machinery, or industrial equipment
  • Strong proficiency in 3D CAD software (SolidWorks preferred)
  • Experience designing welded structures, machine assemblies, and precision mechanical systems
  • Knowledge of manufacturing processes including machining, fabrication, and assembly
  • Experience with robotics integration, end-of-arm tooling, or motion systems is preferred
  • Demonstrated ability to design and size pneumatic systems and mechanical power transmission components using appropriate engineering calculations and analysis
  • Experience with hygienic design principles for food-grade or sanitary equipment applications, preferred
  • Strong understanding of design for manufacturability (DFM) and cost optimization
  • Ability to manage multiple projects and meet deadlines in a fast-paced environment
  • Excellent problem-solving, communication, and collaboration skills
  • Must be legally authorized to work in the United States without sponsorship

Work Environment:

  • Environment: Corporate office environment that requires regular use of computer, phone, and office equipment
  • Travel Requirements: 10% on average
  • Physical: Occasional lifting (up to 50 lbs.), standing, and interaction with production equipment
  • Work Schedule: Monday – Friday